1 MMOG/LE Survey Results Thierry Koscielniak Odette Programme Manager
2 Survey administered in March/April 2007 Over 160+ survey respondents ▪North America ▪Europe ▪China Respondent demographics ▪Tier 1, Tier 2, Tier 3 and Aftermarket ▪Large, Midsize and Small Companies ▪Implementation time was from 1 to 3+ years Management commitment was not considered in the survey AIAG and Odette MMOG/LE Survey
3 Delivery accuracy Line disruption/stoppage Line shortages/rework Part Traceability Reduced manual entry Data accuracy Overall supplier rating Ability to meet ISO/TS Ability to gain new business Ability to keep existing business Ability to support lean implementation No Change Performance Greatly Decreased Performance Greatly Increase Survey Rating Scale Indicate customer and supplier performance improvement in the following categories:
4 1. Data accuracy 2. Ability to support Lean 3. Overall supplier rating 4. Delivery accuracy 5. Reduced manual entry 6. Line disruption/stoppage 7. Part traceability 8. Inventory control 9. Line Shortages 10. Ability to meet ISO-TS Ability to gain new business 12. Ability to keep new business Results Customer Service Internal Operations Strongest Correlation to Perception of MMOG/LE Driving Overall Improvement
5 1. Ability to meet ISO TS Ability to keep existing business 3. Data accuracy 4. Ability to support lean (Tier 1) 4. Overall supplier rating (Tier 2-3) 5. Inventory Control Regardless of Tier: Top Five Performance Improvements: Tier 1 and Tier 2-3
6 1. Data accuracy 2. Ability to meet ISO TS Ability to keep existing business Large suppliers also indicated data accuracy and inventory control Midsize suppliers also indicated ability to support lean implementation Small suppliers also indicated overall supplier rating Midsize and small suppliers also indicated ability to gain new business Regardless of Size: Top Five Performance Improvements: Large, Midsize and Small Companies
7 1. Data accuracy 2. Ability to meet ISO TS Ability to keep existing business Less than 1 year also indicated ability to support lean and inventory control 1-2 years also indicated inventory control 2-3 years also indicated delivery accuracy and line shortages 3+ years also indicated reduced manual entry and inventory control Regardless of Time Implemented: Top Five Performance Improvements: By Time Implemented
8 Received large improvements and are ready to accepted a new challenge Valuable tool for driving continuous improvement MMOG/LE is used as a guideline for what we should be doing and confirms areas of opportunity Redundant with ISO-TS16949 Difficult to complete for a small company Make it more friendly and short Survey Comments from Respondents
9 Meeting customer requirements and data accuracy are consistent benefits regardless of time implemented, company size or tier The longer MMOG/LE is used the more positive facility performance change in almost every category each year, even after 3+ years ▪MMOG/LE is an investment in first year of implementation ▪Continuous improvement is a journey not a destination Minimal differences in survey results whether the facility was located in North America or Europe ▪MMOG/LE performance improvements are consistent world-wide General Findings