Overview of CW input coupler for ERL

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Presentation transcript:

Overview of CW input coupler for ERL Hiroshi Sakai High Energy Accelerator Research Organization (KEK) Acc. Div .7th.

Coupler roles & requirements for CW-ERL ERL design Injector Linac (Cornell, KEK,JLAB) Gun (DC, SRF) Main Linac (Cornell , KEK, JLAB, Daresbury, BNL, HZB) Passive device able to transfer Power from Source to beam loaded cavity with optimised reflection Injector – High Powers and Strong Coupling (TW) Linac – Low Powers Weak Coupling (SW) due to Energy Recovery Separate between atmosphere and vacuum by window. Assembly of Cold windows are seen as important to hermetically seal a smaller cold mass in the clean room. We should be optimized position of ceramic window and number of window. Connect room and cryogenic temperatures not to leak the heat load to cryomodule. Provide appropriate coupling for different operating modes (different beam current)

Specified for ERL operation Injector --High beam current, low beam energy. --That leads to high RF power, strong coupling and requirements of minimal field perturbations due to couplers. --High RF power delivered to the beam is the most challenging factor. (More than 50kW TW) --For minimizing perturbation of beam motion, couplers should be placed symmetrically (in pairs) or compensating stubs should be used. Main linac --High beam energy. But low RF power thanks to Energy Recover --That leads to low RF power, weak coupling (Qext = 1*10^7 – 1*10^8) and weak restrictions on field perturbations due to couplers. --Verifying microphonics effect is one of the most important issues. --Reliabity & Cost factor are another important issues due to fabricate large number of couplers. Compensate placed symmetrically Coupler kick

Microphonics vs RF power Desirable Cornell case: QL = 6.5*10^7 Df = 20Hz For main linac, no beam power & RF power requirements are determined by microphonics (+ possible beam loss, beam return time errors, etc.) To keep stable operation, Sophisticated Feedback control is needed . Challenging issue Pk-pk = 20Hz More severe case Df = 50Hz KEK case: QL = 2*10^7 Michrophonics of CEBAF 5cell cavity

Coupler Design Options for ERL Coaxial Smaller heat leak Easier to make variable Easier to handle multipacting Waveguide Lower surface electric field higher thermal radiation No easy tuning Disk ceramic (TRISTAN type) Cylinder ceramic (TTF type) CESR waveguide >250kW 500 MHz WG Bend shields cold window from beam. KEKB coupler >400kW(operation) 509MHz Disk ceramic with choke TTF-III 1.3GHz 2 Windows Adjustable Qext Cornell, Daresbury, JLAB (CEBAF, JLAB-FEL) KEK, BNL (SNS), HZB

JLab High-Power WG Coupler for FEL April 28, 2017 JLab High-Power WG Coupler for FEL Frequency: 1.497GHz FWD RF power: 50 kW CW (100 kW max) Prototype tested to 60kW CW (limited by available klystron) 300 K window Cooling: Window: water From CEBAF operation CEBAF waveguide Peak power up to 6 kW CW  upgrade 13kW 2K  300 K windows Dogleg shields cold window is used for sealing from beam. MOIOA03 By George Neil, Bob Rimmer

Cornell injector Input coupler MOIOA03 2cell 5cavity + 10 coupler accelerate up tp 5MeV Modified TTF-III Design for CW operation Many thermal anchors are set in bellows Forced air cooling of inner conductor. Make strong coupling by enlarging antenna. Change impedance from 70 W to 60 W. Frequency : 1.3 GHz Beam current : max 100mA Input power : 50 kW CW Qext : 4.3×104 -1×106(variable) . (CPI corp.) By Vadim Veshcherevich

Cornell injector Input coupler high power test By Vadim Veshcherevich High Power Test Setup at 77 K Two coupler were faced by coupling cavity cooled at 77K. Finally achieve the 61kW power feeding with TW. power Could keep power 53kW(TW) for 6 hours Temperature rise at cold portion In cold bellows, max temperature rise is 100K. In warm portion, cooled by air. NO vacuum activity was seen on high power test

Coupler Conditioning & beam operation status April 28, 2017 Coupler Conditioning & beam operation status Processing Time for Couplers of Cornell ERL Injector Cavities (up to 25 kW SW per two Couplers): Average : 40hours Coupler bake helps to shorten the processing time. And pulse processing is also help conditioning Now 10 couplers were set in test beam line and operate up to 25mA beam current.  This coupler also transfers to Daresbury CW cryomodule test. TUPO013 By Vadim Veshcherevich

Cornell ERL main linac coupler Bellows Air Cooling Waveguide Flange Cold Ceramic Window Instrumentation Port Pump Port 40K Flange 5K Intercept Cavity Flange (2K) Antenna Warm Ceramic Window 300K Flange MOPO016 April 28, 2017 By Vadim Veshcherevich Modify from injector coupler Frequency : 1.3 GHz Input power : 5 kW CW Qext : 6.5×107 Gas cooling of inner conductor

Bessy(HZB) ERL Main linac Coupler development Solution for coupler: BESSY coupler operable up to 10 kW of modifled TTF-III coupler Main modification is inner gas cooling for TTF-III coupler Microphinics suppression by horizontal test at HoBiCaT Temperature of the inner conductor at 8 kW MOPO067 Pk-Pk 12Hz  3Hz of michrophoinics by using Feed back and feedforward Can lead more higher Qext > 1×108 And lower power source < 1kW Solid state power source can be applied for power feeding

KEK-ERL injector input coupler Tristan-type Ceramic Window + Scheme of three 2-cell cavities with 5 HOM couplers 2 input couplers are faced for compasating coupler kick Frequency : 1.3 GHz Input power : 170 kW CW (100mA) Coupling: Qext = 1.7×105 No cold window Water cooling of inner conductor 300K 80K 5K 2K For cERL initlal 10mA (Toshiba TETD) FRIOA06 By Eiji Kako (KEK)

High power test of KEK-ERL prototype injector coupler By Eiji Kako (KEK) Doorknob warm up Results of conditioning ・pulse( 1 sec, 0.1 Hz), 100 kW (2hours) ・CW 30 kW (1.5hours) ・CW 50 kW (0.5hours) partially temperature increased ・CW 100 kW (1min ) (warm up inner conductor) Modify inner conductor cooling for cERL injector coupler up to 100mA operation

Development of input coupler for main linac at KEK Basic parameters   frequency : CW, 1.3GHz Accelerating gradient : Max 20MV/m input power:max 20kW , standing wave (50Hz)   loaded Q(QL): (1-4) * 107 (variable coupling) Points (modified from STF-BL coupler for CW)   Forced N2 gas cooling of inner conductor   Impedance from 50Ω to 60Ω    99.7% pulity of ceramic window are used. make variable and ad cold bellows Cold window Warm window (Toshiba TETD) Basic design RF power Warm window 80K 5K bellows vacuum Cold window cavity N2 gas cooling FRIOA06, TUPO005

KEK-ERL main linac coupler high power test TUPO005 Results of keeping 20kW ・High power test of prototype of input coupler under liquid Nitrogen cooling with vacuum insulator  Add pulse processing for 8hours, (easy to process) Finally achieve 25kW power feeding with standing wave. Can keep 20kW power for 16hours with standing wave. Temperature of inner conductor is 120 oC. Temperature rise of cold bellows is 100K works well and fabricate 2 more coupler for cERL. Prototype of input coupler High power test setup with liquid Nitrogen Warm window Vacuum insulator Liq. N2 tank 30kW IOT circulator Input couler Doorknob exchanger Cold window Sudden power down is mainly caused by noise of arc sensor.

BNL ERL Coupler April 28, 2017 SNS coupler is used. SNS coupler is based on TRYSTAN type coupler design. Frequency: 704 MHz Average Power: 50 kW achieved 300 K window Cooling: Inner conductor extension: water Outer conductor: GHe flow Now 500kW (!) CW power coupler are developed for CW SRF gun at BNL. TUPO010

Cautions about disk ceramic with choke (about TRISTAN type coupler) When modify the impedance or diameter from original By using for cold window TUPO005,TUPO007 Calc by HFSS Max Thermal stress Inner conductor outer conductor TE mode stands inside ceramic After 5th thrmal cycle test between 80K and 300K, ceramic was broken By changing the thickness of window, peak was shifted. Broken profile Please calculate not only S-parameter but also eigenmode of disk ceramic itself. modify the blazing of conditions  10 thermal cycle is OK now.

April 28, 2017 Summary Many couplers have been designed for different ERL cryomodules. Many coupler designs were based on successful existing designs (TTF-III, TRISTAN coupler, waveguide ) though often with necessary upgrades or modifications. Requirements for injector couplers are challenging due to high power that has to be delivered to the beam. More than 50kW couplers were developed up to now. Couplers design for main linacs are determined by microphinics. This effect leads to achieve more smaller power source and cost efficient. By using sophisticated feedback system, Qext > 1×108 was achieved and the power source was reduced to 1kW.

and others whose materials and information were used for this talk Acknowledgements Sergey Belomestnykh, Vadim Veshcherevich, Eiji Kako, Shuichi Noguchi, Wolfgang Anders, George Neil, Ilan Ben-Zvi, Peter Mcintosh, and others whose materials and information were used for this talk