Martin Wilson Lecture 2 slide1 Superconducting Accelerator Magnets: Cockroft Institute March 2010 Lecture 2: Training and fine filaments Degraded performance.

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Martin Wilson Lecture 2 slide1 Superconducting Accelerator Magnets: Cockroft Institute March 2010 Lecture 2: Training and fine filaments Degraded performance & Training load lines and expected quench current of a magnet causes of training - release of energy within the magnet minimum propagating zones MPZ and minimum quench energy MQE Magnetization of the Superconductor screening currents and the critical state model magnetization and field errors magnetization and ac loss quench initiation in LHC dipole time resistance

Martin Wilson Lecture 2 slide2 Superconducting Accelerator Magnets: Cockroft Institute March 2010 we expect the magnet to go resistive 'quench' where the peak field load line crosses the critical current line  usually back off from this extreme point and operate at 10 * quench Field (T) Engineering Current density (A/mm 2 ) magnet peak field superconducting resistive magnet aperture field operate Field T Engineering Current density Amm -2 temperature K * Critical line and magnet load lines

Martin Wilson Lecture 2 slide3 Superconducting Accelerator Magnets: Cockroft Institute March 2010 Degraded performance and ‘training’ of magnets time field an early disappointment for magnet makers came when the current (and field) of a magnet was ramped up for the first time instead of going up to the critical line, it ‘quenched’ (went resistive) at less than the expected current at the next try it did better known as training quench after a quench, the stored energy of the magnet is dissipated in the magnet, raising its temperature way above critical you must wait for it to cool down and then try again well made magnets are better than poorly made

Martin Wilson Lecture 2 slide4 Superconducting Accelerator Magnets: Cockroft Institute March 2010 ‘Training’ of magnets Training of LHC short prototype dipoles (from A. Siemko) it's better than the old days, but training is still with us it seems to be affected by the construction technique of the magnet it can be wiped out if the magnet is warmed to room temperature 'de-training is the most worrysome feature

Martin Wilson Lecture 2 slide5 Superconducting Accelerator Magnets: Cockroft Institute March 2010 Causes of training: (1) low specific heat the specific heat of all substances falls with temperature at 4.2K, it is ~2,000 times less than at room temperature a given release of energy within the winding thus produce a temperature rise 2,000 times greater than at room temperature the smallest energy release can therefore produce catastrophic effects 4.2K 300K Specific Heat Joules / kg / K temperature K

Martin Wilson Lecture 2 slide6 Superconducting Accelerator Magnets: Cockroft Institute March 2010 Causes of training: (2) J c decreases with temperature at any given field, the critical current of NbTi falls almost linearly with temperature - so any temperature rise drives the conductor into the resistive state

Martin Wilson Lecture 2 slide7 Superconducting Accelerator Magnets: Cockroft Institute March 2010 Causes of training: (3) conductor motion Conductors in a magnet are pushed by the electromagnetic forces. Sometimes they move suddenly under this force - the magnet 'creaks' as the stress comes on. A large fraction of the work done by the magnetic field in pushing the conductor is released as frictional heating typical numbers for NbTi: B = 5T J eng = 5 x 10 8 A.m - 2 so if  = 10  m then Q = 2.5 x 10 4 J.m -3 Starting from 4.2K  final = 7.5K work done per unit length of conductor if it is pushed a distance  z W = F.   z = B.I.   z frictional heating per unit volume Q = B.J.   z can you engineer a winding to better than 10  m?

Martin Wilson Lecture 2 slide8 Superconducting Accelerator Magnets: Cockroft Institute March 2010 Causes of training: (4) resin cracking Calculate the stain energy induced in resin by differential thermal contraction let:  = tensile stress Y = Young’s modulus  = differential strain = Poisson’s ratio typically:  = (11.5 – 3) x Y = 7 x 10 9 Pa = 1 / 3 We try to stop wire movement by impregnating the winding with epoxy resin. Unfortunately the resin contracts much more than the metal, so it goes into tension. Furthermore, almost all organic materials become brittle at low temperature. brittleness + tension  cracking  energy release Q 1 = 2.5 x 10 5 J.m -3  final = 16K Q 3 = 2.3 x 10 6 J.m -3  final = 28K uniaxial strain triaxial strain an unknown, but large, fraction of this stored energy will be released as heat during a crack Interesting fact: magnets impregnated with paraffin wax show almost no training although the wax is full of cracks after cooldown. Presumably the wax breaks at low  before it has had chance to store up any strain energy

Martin Wilson Lecture 2 slide9 Superconducting Accelerator Magnets: Cockroft Institute March 2010 How to reduce training? make the winding fit together exactly to reduce movement of conductors under field forces pre-compress the winding to reduce movement under field forces if using resin, minimize the volume and choose a crack resistant type match thermal contractions, eg fill epoxy with mineral or glass fibre impregnate with wax - but poor mechanical properties 1) Reduce the disturbances occurring in the magnet winding most accelerator magnets are insulated using a Kapton film with a very thin adhesive coating on the outer face - away from the superconductor allows liquid helium to penetrate the cable

Martin Wilson Lecture 2 slide10 Superconducting Accelerator Magnets: Cockroft Institute March 2010 How to reduce training? 2) Make the conductor able to withstand disturbances without quenching increase the temperature margin - operate at lower current - higher critical temperature - HTS? increase the cooling - more cooled surface - better heat transfer - superfluid helium increase the specific heat - experiments with Gd 2 O 2 S HoCu 2 etc most of this may be characterized by a single number Minimum Quench Energy MQE = energy input at a point which is just enough to trigger a quench temperature K current A operating current temperature margin * operating temperature

Martin Wilson Lecture 2 slide11 Superconducting Accelerator Magnets: Cockroft Institute March 2010 Minimum quench energy MQE we measure the stability of a conductor against transient disturbances by the minimum quench energy MQE. defined as the energy input at a point in very short time which is just enough to trigger a quench. energy input > MQE  quench energy input < MQE  recovery energy disturbances occur at random as a magnet is ramped up to field field energy release MQE for good magnet performance we want a high MQE

Martin Wilson Lecture 2 slide12 Superconducting Accelerator Magnets: Cockroft Institute March 2010 Quench initiation by a disturbance CERN picture of the internal voltage in an LHC dipole just before a quench note the initiating spike - conductor motion? after the spike, conductor goes resistive, then it almost recovers but then goes on to a full quench this disturbance was more than the MQE

Martin Wilson Lecture 2 slide13 Superconducting Accelerator Magnets: Cockroft Institute March 2010 Measuring the MQE for a cable I heater carbon paste heater 120  J 125  J pass a small pulse of current from the copper foil to the superconducting wire generates heat in the carbon paste contact how much to quench the cable? find the Minimum Quench Energy MQE too big! too small!

Martin Wilson Lecture 2 slide14 Superconducting Accelerator Magnets: Cockroft Institute March 2010 Different cables have different MQEs experimental cable with porous metal heat exchanger similar cables with different cooling better cooling gives higher MQE high MQE is best because it is harder to quench the magnet excellent heat transfer to the liquid helium coolant 40  J is a pin dropping 40mm

Martin Wilson Lecture 2 slide15 Superconducting Accelerator Magnets: Cockroft Institute March 2010 Factors affecting the Minimum Quench Energy think of a conductor where a short section has been heated, so that it is resistive if heat is conducted out of the resistive zone faster than it is generated, the zone will shrink - vice versa it will grow. the boundary between these two conditions is called the minimum propagating zone MPZ for best stability make MPZ as large as possible where:k = thermal conductivity  = resistivity A = cross sectional area of conductor h = heat transfer coefficient to coolant – if there is any in contact P = cooled perimeter of conductor the balance point may be found by equating heat generation to heat removed. Very approximately, we have: l cc oo h A JP Energy to set up MPZ is the Minimum Quench Energy long MPZ  large MQE

Martin Wilson Lecture 2 slide16 Superconducting Accelerator Magnets: Cockroft Institute March 2010 How to make a long MPZ  large MQE make thermal conductivity k large make resistivity  small make heat transfer hP/A large (but  low J eng )

Martin Wilson Lecture 2 slide17 Superconducting Accelerator Magnets: Cockroft Institute March 2010 Large MPZ  large MQE  less training make thermal conductivity k large make resistivity  small make heat transfer term hP/A large NbTi has high  and low k copper has low  and high k mix copper and NbTi in a filamentary composite wire make NbTi in fine filaments for intimate mixing maximum diameter of filaments ~ 50  m make the windings porous to liquid helium - superfluid is best fine filaments also eliminate flux jumping (solved problem)

Martin Wilson Lecture 2 slide18 Superconducting Accelerator Magnets: Cockroft Institute March 2010 Magnetization and field errors Superconducting magnets suffer field errors caused by magnetization of the superconducting material The effect is worst at injection because -  B/B is greatest - magnetization, ie  B is greatest at low field skew quadrupole error in Nb 3 Sn dipole which has exceptionally large coupling magnetization (University of Twente)

Martin Wilson Lecture 2 slide19 Superconducting Accelerator Magnets: Cockroft Institute March 2010 The flux penetration process B field increasing from zero field decreasing through zero plot field profile across the slab fully penetrated

Martin Wilson Lecture 2 slide20 Superconducting Accelerator Magnets: Cockroft Institute March 2010 The flux penetration process B field increasing from zero field decreasing through zero plot field profile across the slab fully penetrated Bean critical state model current density everywhere is  J c or zero change comes in from the outer surface

Martin Wilson Lecture 2 slide21 Superconducting Accelerator Magnets: Cockroft Institute March 2010 Magnetization of the Superconductor for cylindrical filaments the inner current boundary is roughly elliptical (controversial) when fully penetrated, the magnetization is where a, d f = filament radius, diameter Note: M is here defined per unit volume of NbTi filament When viewed from outside the sample, the persistent currents produce a magnetic moment. Problem for accelerators because it spoils the precise field shape We can define a magnetization (magnetic moment per unit volume) NB units of H for a fully penetrated slab B J J J B

Martin Wilson Lecture 2 slide22 Superconducting Accelerator Magnets: Cockroft Institute March 2010 Magnetization of NbTi The induced currents produce a magnetic moment and hence a magnetization = magnetic moment per unit volume M B ext

Martin Wilson Lecture 2 slide23 Superconducting Accelerator Magnets: Cockroft Institute March 2010 note how quickly the magnetization changes when we start the ramp up B don't inject here! much better here! MM MM synchrotrons inject at low field, ramp to high field and then down again Synchrotron injection B t much less magnetization change if we ramp down to zero and then up to injection B t

Martin Wilson Lecture 2 slide24 Superconducting Accelerator Magnets: Cockroft Institute March 2010 Measurement of magnetization In field, the superconductor behaves just like a magnetic material. We can plot the magnetization curve using a magnetometer. It shows hysteresis - just like iron only in this case the magnetization is both diamagnetic and paramagnetic. B M Note the minor loops, where field and therefore screening currents are reversing The magnetometer, comprising 2 balanced search coils, is placed within the bore of a superconducting solenoid. These coils are connected in series opposition and the angle of small balancing coil is adjusted such that, with nothing in the coils, there is no signal at the integrator. With a superconducting sample in one coil, the integrator measures magnetization when the solenoid field is swept up and down

Martin Wilson Lecture 2 slide25 Superconducting Accelerator Magnets: Cockroft Institute March 2010 Fine filaments recap We can reduce M by making the superconductor as fine filaments. For ease of handling, an array of many filaments is embedded in a copper matrix Unfortunately, in changing fields, the filament are coupled together; screening currents go up the LHS filaments and return down the RHS filaments, crossing the copper at each end. In time these currents decay, but for wires ~ 100m long, the decay time is years! So the advantages of subdivision are lost

Martin Wilson Lecture 2 slide26 Superconducting Accelerator Magnets: Cockroft Institute March 2010 Twisting coupling may be reduced by twisting the wire magnetic flux diffuses along the twist pitch P with a time constant  just like eddy currents where  t is the transverse resistivity across the composite wire where  is resistivity of the copper matrix and f  = filling factor of superconducting filaments in the wire section extra magnetization due to coupling B` where M w is defined per unit volume of wire

Martin Wilson Lecture 2 slide27 Superconducting Accelerator Magnets: Cockroft Institute March 2010 Two components of magnetization M e depends on dB/dt Magnetization External field M f depends on B MeMe MsMs 1) persistent current within the filaments where su = fraction of superconductor in the unit cell 2) eddy current coupling between the filaments where where wu = fraction of wire in the section Magnetization is averaged over the unit cell

Martin Wilson Lecture 2 slide28 Superconducting Accelerator Magnets: Cockroft Institute March 2010 AC Losses When carrying dc currents below I c superconductors have no loss but, in ac fields, all superconductors suffer losses. They come about because the changing magnetic field produces an electric field in the superconductor which drives the current density above I c. Coupling currents also cause losses by Ohmic heating in those places where they cross the copper matrix. In all cases, we can think of the ac losses in terms of the work done by the applied magnetic field The work done by magnetic field on a sample of magnetization M when field or magnetization changes E IcIc M H

Martin Wilson Lecture 2 slide29 Superconducting Accelerator Magnets: Cockroft Institute March 2010 Magnetization and AC Losses This is the work done on the sample Strictly speaking, we can only say it is a heat dissipation if we integrate round a loop and come back to the same place - otherwise the energy just might be stored M H Around a loop the red 'crossover' sections are complicated, but usually approximate as straight vertical lines (dashed). So ac loss per cycle is losses in Joules per m 3 and Watts per m 3 of superconductor In the (usual) situation where dH>>M, we may write the loss between two fields B 1 and B 2 as so the loss power is

Martin Wilson Lecture 2 slide30 Superconducting Accelerator Magnets: Cockroft Institute March 2010 AC losses from coupling Magnetization within filaments between filaments External field 2) Coupling between filaments within the wire per unit volume of wire 1) Persistent currents within filaments per unit volume of superconductor

Martin Wilson Lecture 2 slide31 Superconducting Accelerator Magnets: Cockroft Institute March 2010 Fine filaments for low magnetization the finest filaments are made for accelerator magnets, mainly to keep the field errors at injection down to an acceptable level. in synchrotrons, particularly fast ramping, fine filaments are also needed to keep the ac losses down typical diameters are in the range  m. Even smaller diameters would give lower magnetization, but at the cost of lower Jc and more difficult production.

Martin Wilson Lecture 2 slide32 Superconducting Accelerator Magnets: Cockroft Institute March 2010 Concluding remarks a) training expected performance of magnet is determined by intersection of load line and critical surface actual magnet performance is degraded and often shows ‘training’ - caused by sudden releases of energy within the winding and low specific heat mechanical energy released by conductor motion or by cracking of resin - minimize mechanical energy release by careful design minimum quench energy MQE is the energy needed to create a minimum propagating zone MPZ - large MPZ  large MQE  harder to quench the conductor make large MQE by making superconductor as fine filaments embedded in a matrix of copper b) magnetization: magnetic fields induce persistent screening currents in superconductor screening currents produce magnetization  field errors - reduce by fine filaments filaments are coupled in changing fields  increased magnetization - reduce by twisting superconductors suffer ac losses in changing field - total loss = area of hysteresis loop - loss power = dB / dt ×M fine filaments are a good thing