Body ElectricalModel OutlineHybrid SystemEngineChassisfor Technician 1 Contents

Body ElectricalModel OutlineHybrid SystemEngineChassisfor Technician 2 Line-off and Model Line-up Model Code Exterior Interior Performance Equipment Safety Dimensions Equipment List

Body ElectricalModel OutlineHybrid SystemEngineChassisfor Technician 3 Line-off and Model Line-up Line-off –April 2009 Model Line-up S -W Europe 2ZR-FXE (1.8 L) ‏ [Atkinson Cycle] EngineDestination 5-door Hatchback Grade FF Drive Type Body Type P410 Hybrid Transaxle Transaxle

Body ElectricalModel OutlineHybrid SystemEngineChassisfor Technician 4 Model Code ZVW30: With 2ZR-FXE Engine Basic Model Code 1 R: Right-hand Drive Steering Wheel Position 2 A: PRIUS Model Name 3 H: 5-door Hatchback Body Type 4 E: S Grade 6 B: Atkinson Engine Specification 7 X: Electrically-controlled Continuously Variable Transmission (E-CVT), Floor Gear Shift Type 5 ZVW30 1 R2R2 A3A3 H4H4 X5X5 E6E6 B7B7 W8W8 - A: U.S.A. K: Canada W: Europe Q: Australia Destination 8

Body ElectricalModel OutlineHybrid SystemEngineChassisfor Technician 5 Exterior

Body ElectricalModel OutlineHybrid SystemEngineChassisfor Technician 6 Interior

Body ElectricalModel OutlineHybrid SystemEngineChassisfor Technician 7 [System Performance] Max. System Output: 100 kW [134 HP] Performance Powertrain NOTE: Max. system output indicates engine output and HV battery output HV Battery Unit Battery Module (DC V) ‏ Junction Block Battery Smart Unit Power Cable Inverter with Converter Assembly Boost Converter Inverter MG ECU DC/DC Converter for Auxiliary Battery Auxiliary Battery (Sealed Type) ‏ ECM 2ZR-FXE Engine Power Management Control ECU (HV CPU) ‏ Cooler Compressor with Motor Assembly (with Inverter) ‏ P410 Hybrid Transaxle MG1 MG2

Body ElectricalModel OutlineHybrid SystemEngineChassisfor Technician 8 Performance Powertrain [2ZR-FXE] -4-cylinder, In-line, 1.8-liter, DOHC with VVT-i -Maximum Output: 73 kW ( rpm -Maximum Torque: 142 N·m ( rpm

Body ElectricalModel OutlineHybrid SystemEngineChassisfor Technician 9 Performance Powertrain [P410 Hybrid Transaxle] - Electrically Controlled Continuously Variable Transaxle contains MG1, MG2 and compound gear unit - Electronic shift lever system MG1 - Max. System Voltage: AC 650 V MG2 - Max. System Voltage: AC 650 V - Max. Output: 60 kW (80 HP) ‏ - Max. Torque: 546 N·m (403 ft·lbf) ‏

Body ElectricalModel OutlineHybrid SystemEngineChassisfor Technician 10 Performance Powertrain –Specifications 546 N  m (403 ft  lbf) ‏ * HV Battery 81 kW (109 HP) ‏ 100 kW (134 HP) ‏ Maximum System Output 111 N  m (82 ft  4200 rpm 57 kW ( rpm 142 N  m (105 ft  4000 rpm Max. Torque Max. Output Displacement [cm 3 (cu. in.)] No. of Cyls & Arrangement Type1NZ-FXE2ZR-FXE Engine  4-cylinder, In-line 1497 (91.3) ‏ 1798 (109.7) ‏ 73 kW ( rpm Cell Quantity Nominal Voltage Max. System Voltage Max. Torque Max. Output Max. System Voltage MG2 MG1 AC 500 VAC 650 V 400 N  m (295 ft  lbf) ‏ 207 N  m (153 ft  lbf) ‏ 50 kW (67 HP) ‏ 60 kW (80 HP) ‏  DC V  168 Cells (6 Cells x 28 Modules) ‏ AC 500 VAC 650 V  Previous Model Series / Parallel-type New PRIUS Hybrid System MG (Motor Generator) ‏ *: Torque is boosted 2.64 times by the motor speed reduction planetary gear unit.

Body ElectricalModel OutlineHybrid SystemEngineChassisfor Technician 11 Performance Chassis [Suspension] Front: MacPherson Strut Type Independent Suspension with Multi-leaf Type Shock Absorber Rear: Torsion-beam Type Suspension with Multi-leaf Type Shock Absorber

Body ElectricalModel OutlineHybrid SystemEngineChassisfor Technician 12 Performance Chassis [Brake] -Front: Ventilated Disc Brake, 255 mm (10.0 in.) diameter -Rear: Solid Disc Brake built-in Parking Brake Mechanism, 259 mm (10.2 in.) diameter -Brake Control System: ECB (Electronically Controlled Brake) System Regenerative Brake Cooperative Control ABS with EBD, Brake Assist, TRAC (TRC), VSC, Hill-start Assist Control and Cooperative Control with EPS

Body ElectricalModel OutlineHybrid SystemEngineChassisfor Technician 13 Performance Chassis [Steering] -Column Assist Type EPS (Electric Power Steering) ‏ Brushless Type Power Steering Motor -Manual Type Tilt and Telescopic Steering Column

Body ElectricalModel OutlineHybrid SystemEngineChassisfor Technician 14 Performance Chassis [Tire and Wheel] -Size / Wheel Type P195/65R15 / 15 x 6J, Aluminum Wheel (w/ Cover) ‏ Wheel Cover 15 inch w/o Cover 15 inch w/ Cover

Body ElectricalModel OutlineHybrid SystemEngineChassisfor Technician 15 Equipment Hybrid System –Main components Motor Speed Reduction Planetary Gear Unit MG2 MG1 Engine HV Battery Power Split Planetary Gear Unit Inverter with Converter Assembly Hybrid Vehicle Transaxle Assembly [Electric Power Path] : AC: DC

Body ElectricalModel OutlineHybrid SystemEngineChassisfor Technician 16 Equipment Hybrid System –Layout of main components NOTE: Max. system output indicates engine output and HV battery output HV Battery Unit Battery Module (DC V) ‏ Junction Block Battery Smart Unit Power Cable Inverter with Converter Assembly Boost Converter Inverter MG ECU DC/DC Converter for Auxiliary Battery Auxiliary Battery (Sealed Type) ‏ ECM 2ZR-FXE Engine Power Management Control ECU (HV CPU) ‏ P410 Hybrid Transaxle MG1 MG2 Cooler Compressor with Motor Assembly (with Inverter) ‏

Body ElectricalModel OutlineHybrid SystemEngineChassisfor Technician 17 Equipment Electronic Shift Lever System –Shift lever This system changes the shift range using a shift- by-wire technology Shift Lever P Position Switch [Shift Position Indicator] Only connected electrically Operation signal Parking Lock Actuator

Body ElectricalModel OutlineHybrid SystemEngineChassisfor Technician 18 Equipment Electronic Shift Lever System –Shift indicator Shift lever is designed to always return to its home position. Therefore, shift position that is current selected can be checked on the shift position indicator P PositionR PositionN Position D PositionB Position Current Shift Position Indication Shift Position Indicator NOTE: When the shift lever is in a position other than D or B, the B position indicator will turn off. Operated by driver Returns automatically

Body ElectricalModel OutlineHybrid SystemEngineChassisfor Technician 19 Various Driving Mode –New PRIUS has a various driving mode. Equipment ECO MODE Indicator Light (New Item) ‏ Moderates the response of the accelerator pedal operation to support ECO driving EV Drive Mode Indicator Light Driving with only the electric motor PWR MODE Indicator Light Optimizes acceleration performance by increasing the motive force in the acceleration pedal opening

Body ElectricalModel OutlineHybrid SystemEngineChassisfor Technician 20 Equipment Lighting Control System Manual Headlight Beam Level Control System Front Fog Light Side Turn Signal Light Tail and Stop Light (LED) ‏ Front Turn Signal Light Back-up Light (or Rear Fog Light) ‏ Turn Signal Light Low Beam (Halogen) ‏ Clearance Light High Beam (Halogen) ‏ Halogen Low Beam Model

Body ElectricalModel OutlineHybrid SystemEngineChassisfor Technician 21 Equipment Combination Meter Multi-information Display Head light Level Control Switch TRIP & DISP Switch Instant Fuel Consumption Master Warning Light READY Indicator Guide Display (For Steering Pad Switch) ‏

Body ElectricalModel OutlineHybrid SystemEngineChassisfor Technician 22 Equipment Multi-information Display Energy Monitor Hybrid System Indicator Past Trip Fuel Consumption Record 5 min. / 1 min. Consumption Record Settings Display Warning Message Display Rear Seat Belt Warning (-W) ‏ : Press DISP Switch

Body ElectricalModel OutlineHybrid SystemEngineChassisfor Technician 23 Equipment Multi-information Display –Setting display Settings Display : Press and Hold DISP Switch ON /OFFTurns on/off the multi-information displaySCREEN OFF 12h / 24hSelects the time display modeCLOCK ON / OFFSelects the guide display modeSTEERING SWITCH ON / OFFSelects the Eco driving Indicator modeECO Setting ValueContentsItem

Body ElectricalModel OutlineHybrid SystemEngineChassisfor Technician 24 Mirror Windshield Glass Equipment Headup Display –Headup display provides the various information with good visibility Virtual Image HUD Unit VFD VFD: Vacuum Fluorescent Display

Body ElectricalModel OutlineHybrid SystemEngineChassisfor Technician 25 Equipment Entry and Start System [08CY] –Door lock/unlock, engine start and back door open possible with just carrying the key [Back Door Open] [Door Lock / Unlock][Engine Start] Key Unlock Lock

Body ElectricalModel OutlineHybrid SystemEngineChassisfor Technician 26 Equipment Steering Pad Switch SEEK UP/DOWN VOLUME +/- MODE ON HOOK / OFF HOOK A/C RECIRC/ FRESH TRIP DISP A/C Setting Temp. UP/DOWN

Body ElectricalModel OutlineHybrid SystemEngineChassisfor Technician 27 Equipment Steering Pad Switch –Guide display reduces the movement of the driver's line of sight during the steering pad switch operation Click! Movie Guide Display

Body ElectricalModel OutlineHybrid SystemEngineChassisfor Technician 28 Equipment Other Equipment Raindrop Sensing Function All Door One-touch Auto Up-and-down With Jam Protection Function Active Headrest (Front Seat) ‏ Reference IPA

Body ElectricalModel OutlineHybrid SystemEngineChassisfor Technician 29 Equipment Ecological Plastic –Ecological plastic which is made from plants is used in order to save petroleum and reduce the emission of carbon dioxide Life Cycle of Ecological Plastic Sunlight Plant Source Ecological Plastic Usage Area Interior Parts Driver’s Seat Cushion Ecological Plastic Thermal Cycle Automotiv e Parts Raw Material CO 2 H2OH2O

Body ElectricalModel OutlineHybrid SystemEngineChassisfor Technician 30 Safety SRS Airbag System and Seat Belt Driver Knee Airbag Front Side Airbag Curtain Shield Airbag Pretensioner & Force Limiter (Front) ‏ Front Airbags (Dual-stage*) ‏ Twin Chamber Airbag for Front Passenger*

Body ElectricalModel OutlineHybrid SystemEngineChassisfor Technician 31 Safety SRS Airbag System –Twin chamber airbag consists of two bags to disperse and absorb the forward momentum of the front passenger’s head, shoulders and front by increasing the contact area with the airbag Front View Top View : Contact Area

Body ElectricalModel OutlineHybrid SystemEngineChassisfor Technician 32 Dimensions Overall 1490 (58.3) ‏ [0 (0)] 17-inch Wheel Model Without Rough Road Package and Sliding Roof [Comparison with Previous Model] 2700 (106.3) ‏ [0 (0)] 4460 (175.6) ‏ [+15 (+0.59)] Fr: 1515 (60.0) ‏ [+10 (+0.39)] Rr: 1510 (59.4) ‏ [+30 (+1.18)] 1745 (68.7) ‏ [+20 (+0.78)] (a) ‏ (a): Fr Overhang 905 (35.6) [+20 (+0.78)] (b): Rr Overhang 855 (33.7) [-5 (-0.20)] (b) ‏ [Unit: mm (in.)]

Body ElectricalModel OutlineHybrid SystemEngineChassisfor Technician 33 Equipment List Chassis Tire and Wheel  Brushless Type  Manual TypeTilt and Telescopic Mechanism  195/65R15Spare Tire  -W P195/65R15, 15 x 6J Aluminum EPS Steering System Destination  : StandardOP: Option —: N.A.

Body ElectricalModel OutlineHybrid SystemEngineChassisfor Technician 34 Equipment List Body Electrical [1/6]  : StandardOP: Option —: N.A.  Intelligent AFS  Manual Type -    -W Headlight Beam Level Control System Automatic Light Control System Destination Fog Light HeadlightHalogen (Hi & Lo) ‏ Lighting Front Rear

Body ElectricalModel OutlineHybrid SystemEngineChassisfor Technician 35 Equipment List Body Electrical [2/6]  : StandardOP: Option —: N.A. Rear Seat Belt Warning Display  Headup Display  Pollen Removal Mode       -W Multi-information Display Pollen Removal TypeClean Air Filter Automatic Air Conditioning Intermittent Function Raindrop Sensing Function Adjustable Interval Intermittent Function Rear Wiper Front Wiper Wiper System Air Conditioning Destination * 1 : Models with high-grade package * 2 : Models with highest grade package * 12 : Cold area spec. models * 13 : Models with sliding roof

Body ElectricalModel OutlineHybrid SystemEngineChassisfor Technician 36 Equipment List Body Electrical [3/6]  : StandardOP: Option —: N.A. -         -W Multi-panel Type Sliding Roof System Self-power Siren Security Alarm Engine Immobiliser Theft Deterrent System Sliding Roof System Front & Back Door Front Door (Driver Side Only) ‏ With Double Locking Function All Door One-touch Auto Up-and-down with Jam Protection Function Power Window System Door Lock Wireless Door Lock Control System Entry and Start System Destination

Body ElectricalModel OutlineHybrid SystemEngineChassisfor Technician 37 Equipment List Body Electrical [4/6]  : StandardOP: Option —: N.A.  Side Turn Signal Light Inflator         -W Seat Heater Power Seat (D: 6-way / P: 4-way) ‏ Front Seat Electric Remote Control Rear View mirror Front Passenger Airbag Cut-Off Switch Driver Knee Airbag Front Side and Curtain Shield Airbag Driver and Front Passenger Airbag SRS Airbag System Inner Rear View Mirror Outer Mirror Destination

Body ElectricalModel OutlineHybrid SystemEngineChassisfor Technician 38 Equipment List Body Electrical [5/6]  : StandardOP: Option —: N.A.  AUX Terminal —USB Terminal  AM/FM / 4-CD Changer / MP3 / 8-speakerAudio -WDestination

Body ElectricalModel OutlineHybrid SystemEngineChassisfor Technician 39 Equipment List Body Electrical [6/6]  : StandardOP: Option —: N.A.  Guide Display and Touch Sensor —   -W Parking Assist-sensor SystemParking Assist TRIP, DISP, Audio and A/C Switch Steering Pad Switch Normal Type Cruise Control System Destination