SRF Cavities Resonance Control FNAL experience Presented by Yuriy Pischalnikov for Resonance Control Group Fermilab- Los Alamos MaRIE Project Meeting March.

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Presentation transcript:

SRF Cavities Resonance Control FNAL experience Presented by Yuriy Pischalnikov for Resonance Control Group Fermilab- Los Alamos MaRIE Project Meeting March 9, 2016.

Outline – Tuner design (1.3GHz & 3.9GHz) Parameters of tuner Reliability of the tuner- reliable electromechanical actuator & piezo actuator ALT test of piezo.. Heating of the piezo (60Hz repetition rate and high amplitude of voltage on piezo… ) – Active Resonance Control Developed at FNAL Adaptive Least Square Algorithm for LFD compensation… Developed in frame of ILC program… successfully applied for different tuner/cavity system and different RF pulses (1msec; 8 msec, …) FNAL algorithm compensate not only “flat-top” but also LFD during “ RF-fill” (DESY algorithm can’t compensate “RF-fill”) “60 Hz” repetition rate === microphonics from previous pulse… Yu.Pischalnikov, FNAL-MaRIE Project Meeting, March 9, 2016

LCLS II SRF Cavity tuners (designed/tested and manufactured at FNAL) Blade tuner (adopted from INFN) & piezo tuner 1.3 GHz 3.9 GHz Coarse tuner range – 600kHz Piezo tuner range – 3 kHz Coarse tuner resolution - 1.3Hz/step Piezo tuner resolution - 0.1Hz Coarse tuner range – 750kHz Piezo tuner range – >10 kHz Coarse tuner resolution - 10Hz/step Piezo tuner resolution - 1 Hz Y. Pischalnikov, et al. “Design and Test of Compact Tuner for Narrow Bandwidth SRF Cavities”, IPAC2015, Richmond, VA, USA Yu.Pischalnikov, FNAL-MaRIE Project Meeting, March 9, 2016

Tuner reliability (R&D program in collaboration with Phytron and PI (Physics Instrumente) to develop reliable active components for the tuner) Electromechanical Actuator (LVA 52-LCLS II-UHVC-X1): - Phytron stepper motor - Planetary gear box (1:50) - M12X1 spindle made form titanium - Traveling nut made from SS with TECASINT-1041 Actuator tested for 30lifetimes of LCLS II (600year operation) RELIABILITY OF THE LCLS II SRF CAVITY TUNER Yu.Pischalnikov, et al. SRF 2015 Yu.Pischalnikov, FNAL-MaRIE Project Meeting, March 9, 2016

High reliability of tuner components (piezo-actuator) Accelerated Piezo Lifetime test at FNAL Designated facility at FNAL to test piezo at the CM environment (insulated vacuum and LHe) LCLS II Tuner piezo-stacks run for 2.5*1010 pulses (or 125% of LCLS II expected lifetime) without any degradation or overheating Yu.Pischalnikov, FNAL-MaRIE Project Meeting, March 9, 2016

6 Requirements to the piezo for operation in XFEL and LCLS II Impact on the longevity of the piezo XFEL/MaRIELCLS II FNAL-test- stand (2month) Operation10/60 pulses/secCW stimulus pulse, Hz 200 (2 sinewave per pulse) Vpp, V12022 piezo stroke,[um]50.2 number pulses for 20 years1E+102E+10 total stroke of piezo for 20years, [km] 60/36055 Piezo-stack motion speed (rms) (mm/s) Piezo-stack motion acceleration (rms)(g) Heat dissipation, [mW] 90/ Piezo  T raised 20K/ ~120K0.1K2K measured P av =  CU 2 f *D, where D is dissipation Factor (~5-20%) estimated Yu.Pischalnikov, FNAL-MaRIE Project Meeting, March 9, 2016

FNAL experience in the field of development algorithms for active resonance control Pulse machine - LFD compensation – Development and implementation of Adaptive Least Square LFD Compensation Algorithm (for ILC…)/ deployed as part of control at NML (CM2)- 31.5MV/m cavities – Successfully employed during tests at DESY (FLASH/EeXFEL) at KEK (S1Global) for 4 different type of Tesla tuners – HINS - Illustrated for SSR1 pulse operation at 4K – Project X – operation of the 9-cell tesla cavity at 8ms pulse – PIP II – pulse operation of SSR1 & 650 MHz (most challenging – cavity with bandwidth 20-30Hz ) CW machine - microphonics compensation – LCLS II project (narrow bandwidth cavity 20Hz and  detuning ~1.5Hz) – Successfully illustrated at HTS(FNAL) operation of LCLS II cavity with active compensation in the range of  detuning ~1Hz Combination of the several algorithm – Feed-forward ~E acc 2 (LFD); – Feed-back/ slow for df/dp compensation – Feed-back /fast to compensate external sources vibration W. Schappert, Y.Pischalnikov, “Adaptive Compensation for Lorentz Force Detuning in Superconducting RF Cavities”. SRF2011, Chicago, USA. Y. Pischalnikov, et al., “Lorentz Force Compensation for Long Pulses in SRF cavities” IPAC2012, New Orleans, LA, USA. W.Schappert, et al., “Resonance Control for Narrow-Bandwidth, Superconducting RF Applications”., TUPB095, SRF2015, Whistler, BC, Canada Yu.Pischalnikov, FNAL-MaRIE Project Meeting, March 9, 2016

HTS at MDB FNAL (1) (testing 1.3GHz (9cell) dressed cavities for CM2,3.. Piezo OFF Piezo ON LFD during 1,3ms RF-pulse (Fill + FlatTop) was ~ 2300Hz (50%-50%) LS LFD compensation -- to less than 20Hz during 1,3ms pulse Eacc=35MV/m Open loop operation Piezo OFF Piezo ON Adaptive Least Square LFD Algorithm Yu.Pischalnikov, FNAL-MaRIE Project Meeting, March 9, 2016

Resonance Control for Narrow Bandwidth SRF Cavities (LCLS II project) 1. LFD feedforward compensation (piezo drive ~Eacc 2 ) 2. Slow feedback compensation (df/dp compensation) 3. Fast feedback – 45Hz resonance suppression Compensation OFF Data logging off LCLS II goal Yu.Pischalnikov, FNAL-MaRIE Project Meeting, March 9, 2016

Summary (1) FNAL TD developed significant expertise to design and build SRF cavity tuners/ LCLS II tuners (1,3GHz and 3.9GHz) can serve MaRIE Project “as is”… Significant efforts contributed to R&D program for tuner reliability – (collaboration with engineers/ scientists from Phytron and Physics Instrumente (PI) for development of reliable active components) – Designated program for ALT test of piezo& motor at cold/insulated vacuum environment --- program can be extend to test piezo-stacks for MaRIE Project – concerns for piezo-overheating… – Rad. Hardness test of the motor & piezo components up to 5*10 8 Rad. Yu.Pischalnikov, FNAL-MaRIE Project Meeting, March 9, 2016

Summary (2) FNAL TD/SRFD have broad R&D program for development algorithms for active resonance controls (LCLS II, PIP II) Resonance Control Group put significant efforts into development of Adaptive Least Square LFD compensation algorithm. Algorithm is quite universal. Algorithm successfully applied for LFD compensation for different tuner/cavity system (ILC, S1Global, HINS, Project X, PIP II)… FNAL’s LFD algorithm capable to compensate LFD for any part of the RF-pulse (including “fill”). Standard “half-sine wave” algorithm (deployed at DESY) will not do it… MaRIE project will significantly benefit from FNAL’s adaptive LFD algorithm to compensate LFD during “fill” portion of RF pulse (operation for 0.9ms “fill” and 0.1ms “flat” and E acc =31.5MV/m  dF LFD-fill ~ up to 1000Hz) 60Hz operation can/will create significant microphonics (residual vibration from previous RF-pulse). FNAL Resonance control can contribute to study this effect ( and compensate it) Yu.Pischalnikov, FNAL-MaRIE Project Meeting, March 9, 2016

Additional Slides

Transfer Function and Field Modulation Measurements (to build electromechanical model of the cavity/tuner system) Modulate cavity drive with stepped frequency sine wave Drive piezo actuator with stepped frequency sine wave Two LCLS II Cavity measured at horizontal test stands at FNAL& Cornell Notable differences between the two cavities FNAL have facilities and experts to conduct sophisticated tests program for Tuner design verification and cavity/He-vessel/tuner system characterization (to build electromechanical model /simulator of the cavity tuner system) Example: LCLS II Project

Adaptive Least Square LFD Algorithm has been developed at Fermilab as a part of SRF Resonance Control R&D program Details of Adaptive LS LFD Algorithm at : “W. Schappert, Y.Pischalnikov, “Adaptive Lorentz Force Detuning Compensation”. Fermilab Preprint –TM-2476-TD. The response of the cavity frequency to the piezo impulse (TF) can be easily measured when cavity operated in CW- mode. Since it is often not convenient to connect a pulsed cavity to CW source we developed alternative technique to measure this response (TF) when cavity operated in RF- pulse mode. Piezo/cavity excited be sequence of small (several volts) narrow (1-2ms) pulses at various delay. The forward, probe and reflected RF waveform recorded at each delay and used to calculate detuning. [Response Matrix] “1” “10” “34”

Time during RF pulse Piezo Pulse # (or delay) DETUNING 0 100Hz - 100Hz Invert the response matrix and determine combination of pulses needed to cancel out the LFD using LS Any part of RF pulse could selected for Compensation: “Fill+FlatTop” only “FlatTop” Response Matrix Adaptive LS LFD Algorithm “1” As operating conditions vary, the RF waveforms can be used to measure any residual detuning. The response matrix can then be used to calculate the incremental waveform required to cancel that residual detuning. “10”“34” Piezo Impulse Calculated by LS LFD algorithm cavityC1 Blade Tuner Cavity A2 KEK Tuner RF gate Trigger 12ms in-advance Piezo Driver Signal A=70V A=300V

Cavity AES013 Cavity ACCEL08 Eacc=32MV/m Piezo Stimulus Pulse Eacc=35MV/m Piezo OFFPiezo ON Results of LS LFD Compensation (at HTS; Eacc~30-35MV/m)

LFD Compensation at S1G (LFD during “fill” and “flat-top”)

The Piezo tuner actively damped vibrations induced by external sources. An IIR filter bank was used to isolate and reverse the phase of the particular spectral line. The phase reversed signal then fed back to the piezo tuner. Active damping reduces the vibration at this frequency by 15 dB. CC2 – FNAL SRF Cavity Resonance Control “sand box” CC2 – FNAL SRF Cavity Resonance Control “sand box” now is part of Photo-injector for NML Accelerator Physics R&D Facility Compensation of mechanical vibrations induced by external mechanical noise sources (e.g. pumps, cranes, etc.).