Booster High Power RF at PIP-II Era John Reid February 18, 2014.

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Presentation transcript:

Booster High Power RF at PIP-II Era John Reid February 18, 2014

Fermilab February 18, 2014J. Reid 2 Scope Brief Booster RF System History Current operating table of parameters Recently completed upgrades Additional upgrades schedules for PIP-I Cavity refurbishment for 15Hz operation RF Table of parameters for PIP-II era Possible future upgrades for PIP II Conclusion

Fermilab Current Booster Parameters 4E12 Protons Present Booster at Injection MHzat Transition MHz Harmonic Number84 Number of Filled Buckets84 Injection Energy MeV400 Repetition Rate in Hz15 Frequency sweep:37.8MHz MHz Frequency Delta F15MHz Acceleration Ramp Slope:375 GeV/s Maximum cavity Accelerating Voltage:45 kV/Cavity50 kV/Cavity Beam Intensity:4.5E12 Protons Cavity Q Phi S in degrees038.9 Cavity Voltage : Cavity Zo ~ :39.3 Cavity Shut Impedance : Cavity Power Loss per Cavity in watts Cavity R/Q :50 Robinson Stable Number of RF Stations19 Beam Power270 kWatts Beam Power per Station14.2 Kwatts Cavity + Beam Power / Station39.2 kWatts February 18, 2014J. Reid 3

Fermilab Current Booster Parameters 4E12 Protons Present Booster at Injection MHzat Transition MHz Harmonic Number84 Number of Filled Buckets84 Injection Energy MeV400 Repetition Rate in Hz15 Frequency sweep:37.8MHz MHz Frequency Delta F15MHz Acceleration Ramp Slope:375 GeV/s Maximum cavity Accelerating Voltage:45 kV/Cavity50 kV/Cavity Beam Intensity:4.5E12 Protons Cavity Q Phi S in degrees038.9 Cavity Voltage : Cavity Zo ~ :39.3 Cavity Shut Impedance : Cavity Power Loss per Cavity in watts Cavity R/Q :50 Robinson Stable Number of RF Stations19 Beam Power270 kWatts Beam Power per Station14.2 Kwatts Cavity + Beam Power / Station39.2 kWatts February 18, 2014J. Reid 4

Fermilab February 18, 2014J. Reid 5 Booster Intensity vs Turns Data taken on May 9, 2012 with 34 ma out of Linac

Fermilab RF System Description 19 RF stations installed and operational –except during refurbishment program when only 17 RF cavities at installed. All stations are upgraded with SS Drivers, newer Modulators, new 150 kW Power Amplifiers (St 12 [in2001] & St 19 [in 2005]). RF station consists of Ferrite Bias Supply, Series tube modulator, 150 kW power amplifier, RF cavity, & local station controls. 10 stations in the West Gallery run off one anode supply and 9 stations run off another anode supply in the East Gallery. Booster cavity parameters –Frequency sweep – 30 to MHz, present sweep 37 to 52.8 MHz –Q at injection (37MHz) ~ 340, Q at extraction (52.8MHz) ~ 1225 –Peak accelerating voltage per cavity ~ 50 kvolts February 18, 2014J. Reid 6

Fermilab Booster Cavity installed in Tunnel with PA February 18, 2014J. Reid 7

Fermilab New 150 kWatt Power Amplifier February 18, 2014 J. Reid 8

Fermilab Booster Cavity Cross Section February 18, 2014J. Reid 9

Fermilab Booster Cavity end view February 14, 2014 J. Reid inch aperture

Fermilab Brief History Booster rf cavities were modified in the mid to late 70’s with the following upgrades: –Spark detection system. –Monolithic RF coupling capacitor with metalized interface to copper spinnings. –Tuners rebuilt using new lower loss ferrite Replaced 10 Toshiba M4c21 cores (mu=40) with 10 Toshiba M4D21a cores (mu=20). 18 Stackpole C2285 cores (mu-12.5)remain unchanged. –Cavities Tuners removed for rebuilding All components thoroughly cleaned Electrical joints tin plated Mode damper mounts add February 18, 2014J. Reid 11

Fermilab Original Equipment Modulators –Relics of the past, outdated from day one. Use technology from the 50’s. –Very few PC boards, mostly point to point wiring. –Use a number of glass vacuum tubes, some getting harder to find. Ferrite Bias Supplies –Replaced original Ling power supplies with FNAL design units in the early to mid 70’s due to Ling power supply poor pulsing performance. Power Amplifiers –Consist of three sections 6 water cooled 4CW800F tubes - distributed amplifier – last ~9-12 months 14 water cooled 4CW800F tubes - Cascode ampllifier – last ~9-12 months 1 water cooled Y-567B tube – Power module – last ~ 36 months –Typical repair time for Booster Power amplifier is ~ 60 man hours February 18, 2014J. Reid 12

Fermilab Upgraded Booster RF Station - Typical February 18, 2014J. Reid 13

Fermilab February 18, 2014 J. Reid 14 Additional Booster RF Upgrades - PIP Anode Power Supplies –Two new power supplies to replace original 1970 power supplies Includes new 13.8kV Step Start VCB contactors New 2MVA transformers New outdoor DC Cabinets with HV components New controls Completion in FY15-FY16 Ferrite Bias Supplies –Replace marginal Main Rectifier Transformer & SCR packages in 10 West Gallery Supplies –Project stated and scheduled to be complete in FY16 –Completion does not limit prior15 Hz operation Build 3 new Booster Cavities with slightly larger aperture 3.25” –Would install cavities for Booster Stations 21 and 22.

Fermilab February 18, 2018J. Reid 15 Cavity Refurbishment Completed 9 of 19 cavities with the 9 th being installed today. On going learning process as additional problems arise. Takes about 8-10 weeks per cavity for refurbishment. Some cavities are more radioactive than others (upstream cavities are the most radioactive) with a number of them class 3. Rebuild tuners takes the most time. Have procured additional 200 low mu ferrites and waiting on the vendor to finalize high mu (mu=20) toroids.

Fermilab PIP – II Parameters PIP-II ERA at Injection MHzat Transition MHz Harmonic Number84 Number of Filled Buckets84 Injection Energy MeV800 Repetition Rate in Hz15 Frequency sweep:44.7 MHz MHz Frequency Delta F8.1 MHz Acceleration Ramp Slope:375 GeV/s Maximum cavity Accelerating Voltage:47.5kV/Cavity50 kV/Cavity Beam Intensity:6.75E`12 Protons Cavity Q Phi S in degrees039.4 Cavity Voltage : Cavity Zo ~ :39.3 Cavity Shut Impedance : Cavity Power Loss per Cavity in watts Cavity R/Q :50 Robinson Stable Number of RF Stations19 Beam Power405 kW Beam Power per Station21.3 kW Cavity + Beam Power / Station46.3kW February 18, 2014J. Reid 16

Fermilab February 18, 2014J. Reid 17 Possible Future RF upgrades PIP - II Modify existing RF cavity for small tuning range – Only need 7.5 MHz vs present 23 MHz capability –Reduce tuner loss and increase cavity voltage Parallel biased cavity – new design –Designed specifically for PIP-II requirements –Requires R&D + building prototype –R/Q ~ 50 Perpendicular biased cavity –Designed specifically for PIP-II requirements –Requires R&D + build prototype –Engineering challenge – to provide adequate cooling to the garnets with reliable operation at the 100kV level. –Possible similarities to SSC low energy cavity with low R/Q.

Fermilab February 18, 2014J. Reid 18 Possible Perpendicular Cavity Design

Fermilab Perpendicular Bias Cavity February 18, 2014J. Reid 19

Fermilab Perpendicular Bias Cavity February 18, 2014J. Reid 20

Fermilab R&D Program Define cavity parameters Review possible cavity designs Simulations Make drawings for building prototype Build prototype Study measurements of prototype Install in Booster ring as operational prototype. February 18, 2018J. Reid 21

Fermilab February 18, 2014J. Reid 22 Conclusion Present cavities will work for PIP-II era parameters with the addition of direct RF feedback. Have accelerated 6E12 protons with present system, close to the 6.75E12 requirements. Not ideal cavity for 7.5 MHz frequency sweep. Possible aperture limitations with the 2.25 bore. Activation levels could be problematic for maintenance & repairs. I would recommend a new design cavity be explored to meet the exact requirements of PIP-II. –Higher single cavity operating voltage with lower losses –Larger aperture –Reuse many if not all of the updated high power RF support system components which will reduce cost.