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Presentation transcript:

Engineering Services Predictive Maintenance

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Compoende emerges as a different company based on its human resources, capable of delivering expert solutions monitoring and diagnosing the condition of the mining and industrial machinery. Engineering Services Predictive Maintenance

In Compoende, we know that the reliability and availability of production resources is not only restricted to the planned maintenance activities, we know that quality control in maintenance activities or the rapid and accurate diagnosis of functional capacity equipment, determines the compliance of production commitments, the stability of these processes in time and technical assurance of security conditions. Engineering Services Predictive Maintenance

One or more specialists working at the same time, regular visits or specific inspections, contracts, specific services or consulting. “You define the path and objectives, we develop customized solutions” One or more specialists working at the same time, regular visits or specific inspections, contracts, specific services or consulting. “You define the path and objectives, we develop customized solutions”

Engineering Services Predictive Maintenance

Continuous monitoring and reporting of specific points, spectrum analysis, trend, all the accuracy, speed and elegance of this technique available. Engineering Services Predictive Maintenance

It is one of the most widespread predictive techniques. Infrared thermography has unique comparative advantages and could ensure that is the most versatile technique in relation to cost-benefit analysis. Dryer Stove Clogged Pipes Engineering Services Predictive Maintenance

Health Contamination Wear Viscosity Particles Acid Number Spectrometry Health Contamination Wear Viscosity Particles Acid Number Spectrometry Oil Analysis Criteria Lubricant Condition Machine Condition Operational Environment

Diagnostic systems Flow (Valves, steam traps, Torches, Piping, pneumatics, tightness, etc.) Mechanical equipment (lubrication, cavitation, bearings, etc.). Diagnostic systems Flow (Valves, steam traps, Torches, Piping, pneumatics, tightness, etc.) Mechanical equipment (lubrication, cavitation, bearings, etc.). Any failure that is not seen with the eye and has no audible frequencies by the human ear, this technique will reveal us the solution. Engineering Services Predictive Maintenance

In shutdowns and start-up equipment seconds worth gold, "Start Up" must be perfect. After assembly and start-up there is no turning back. Laser Alignment transmissions, and coupling surfaces require exceptional accuracy, is not a matter of business, it is a matter of experts. Engineering Services Predictive Maintenance

Geometric measurements reduce unplanned outages and machinery installed correctly decrease costs operating costs, by minimizing wear. Interruptions in production and costs will also help to create an environment more sustainable. Geometric measurements reduce unplanned outages and machinery installed correctly decrease costs operating costs, by minimizing wear. Interruptions in production and costs will also help to create an environment more sustainable. Engineering Services Predictive Maintenance

The straightness with the clock method is used to determine the central position of complete alignments, vertically or horizontally. The laser beam is adjusted to approximately the center line and each center alignment is measured by rotating the receiver 180 degrees each. Typical applications are measurements of alignment of bearings in diesel engines, compressors or gearboxes

Engineering Services Predictive Maintenance The straightness with arc angle method is used to determine the center position of full alignment or means with the horizontal centerline. The laser is adjusted to approximately the center line and each center alignment is measured by rotating the receiver in three or up to nine positions in each. Typical applications are measurements of straightness in bearings, for example, compressors, turbines or machinery split case

Engineering Services Predictive Maintenance Typical applications are measurements for example caucuses machine and foundations. For the last combination it is particularly beneficial to combine the measurement with shaft alignment when installing rotating machine. First the surface of the ground in reference to possible irregularities is controlled, what is called prealignment control. If there are irregularities, adjust them. Install the machine and check for deviations with a similar system to Fixtulaser NXA equipment. The program allows measuring up to 150 points (10 x 15) Typical applications are measurements for example caucuses machine and foundations. For the last combination it is particularly beneficial to combine the measurement with shaft alignment when installing rotating machine. First the surface of the ground in reference to possible irregularities is controlled, what is called prealignment control. If there are irregularities, adjust them. Install the machine and check for deviations with a similar system to Fixtulaser NXA equipment. The program allows measuring up to 150 points (10 x 15)

Engineering Services Predictive Maintenance This application is used as a laser reference plane. The deviation of the distance between the laser plane and the measurement object is measured in one or more positions with the use of the receiver. The program allows up to 3 circles with 99 points on each circle to measure A typical application is the measurement of flanges and foundations of machines. This application is used as a laser reference plane. The deviation of the distance between the laser plane and the measurement object is measured in one or more positions with the use of the receiver. The program allows up to 3 circles with 99 points on each circle to measure A typical application is the measurement of flanges and foundations of machines.

Engineering Services Predictive Maintenance

Diagnosis of current conditions. Cost-benefit analysis. Determination of the failure modes. Allocation criteria crisis Determination of strategies and technologies to be used Determination of inspection frequencies. Training and certification of personnel. Coaching tracking. Diagnosis of current conditions. Cost-benefit analysis. Determination of the failure modes. Allocation criteria crisis Determination of strategies and technologies to be used Determination of inspection frequencies. Training and certification of personnel. Coaching tracking. Engineering Services Predictive Maintenance

Diagnosis gap. Relay information on the current status of maintenance management. Technical and economic approach to optimization of current efforts or the implementation of new monitoring methods. Diagnosis gap. Relay information on the current status of maintenance management. Technical and economic approach to optimization of current efforts or the implementation of new monitoring methods. Engineering Services Predictive Maintenance

Inspection. Diagnosis / Recommendation. Monitoring inspection after the intervention. Inspection. Diagnosis / Recommendation. Monitoring inspection after the intervention. Engineering Services Predictive Maintenance