CV works in the non- LHC accelerator complex during 2008 and plans for 2009 ATOP days 2009

Outline  Objectives  Boundary conditions  Works  during 2008  foreseen for 2009  Spare parts  Conclusions

Objectives of CV Works increase time between failures and reduce down time  Reporting and diagnostics  Spare parts  Stand-by service  Documentation  Predictive and preventive maintenance  Statistics and failure analysis  Rounds  Rotation of working and stand-by equipment avoid environmental damage and increase safety  Common Inspection visits before planned works  Prevention plans  Training of employees and contractors  Radiological measurement of reject air and water  Measurement of chemical concentration in the rejected water  Legionella concentration follow up and water treatment  …

Conditions in PS and SPS Initial conditions  Reduced maintenance activity during LHC installation period  Obsolescence of equipment  Project oriented staff  Budget  Personnel  Contractors  Length of Shutdown period  Storage area  … Boundary conditions

Works during 2008

Control related Works during 2008

Control related  Migration from Wizcon to PcVue for cooling systems  Creation of a remote alarm monitoring system  For installations awaiting resources for SCADA migration, creation of a tool to retrieve the local Touch Panel functionalities through the network (ie ISOLDE ventilation)  Fast process logging systems for interlocks (used for diagnostics)  Improvement of ventilation process through simulation of equipment and psychometric properties  Optimization of processes avoiding:  Reducing transients  Minimizing energy consumption Ventilation in 359  Replacement of old logic level switches by PLC generated signals  Alarm transmission infrastructure through OPC servers: now CV alarm transmission is PLC independent  Landis in Meyrin ventilation systems have been connected to the technical network  CNGS: modification of the control part due to radiation problems Works during 2008

PcVue migration Works during 2008

Consolidation works Works during 2008

ISOLDE: replacement of target cooling system Works during 2008

ISOLDE: replacement of target cooling system Works during 2008

ISOLDE: replacement of target cooling system Works during 2008

Compressed air complex in Meyrin site (bldg. 200)  Replacement of an air dryer and compressor Works during 2008

Power converters bldg 359 Replacement of the cooling system Works during 2008

Bldg Replacement of the cooling system (new users’ needs: from 210 m 3 /h to 350m 3 /h) Works during 2008

Water residue concentrator Works during 2008

Water residue concentrator

Others  Linac 2: Improved temperature stability in the RF cooling system  Demineralised water circuit in bldg. 867: Relocation of the electrical cabinet away from the sound proof room to facilitate intervention  Modification of the ventilation system in CNGS (single event) Works during 2008

New projects Works during 2008

Ventilation of CLEX, bldg Works during 2008

Ventilation of CLEX, bldg Works during 2008

Demineralised water circuit for test bench SPL3 MeV in bldg. 152 Works during 2008

Projects for 2009 Consolidation projects Works for 2009

Projects for 2009  Replacement of the first chain of demineralised water production (through anion cation exchange) by a reverse osmosis installation (bldg.378) Works for 2009

North area cooling tower Works for 2009

North area cooling tower Consolidation of cold water pumping system Works for 2009

North area cooling tower Consolidation of control system (in 2010) Works for 2009

Other consolidation projects for 2009 (I)  PS and SPS control and supervision:  continuation of alarm transmission through OPC  migration from Wizcon to PcVue (cooling SPS and PS)  Upgrade of SPS ventilation from S5 to S7  (Replacement of the regulation for LINAC 2 and 3 HVAC)  Continued replacement of compressors and process control in Meyrin plant  (South/East PS cooling plant installation for reliability reasons) Works for 2009

Other consolidation projects for 2009 (II)  (SPS primary loop: legionella linked upgrades including disconnectors for fire fighting circuits  Piping consolidation in PS and SPS complexes  Replacement of SPS tunnel safety valves)  Upgrade of cooling and ventilation in bldg. 513 Works for 2009

Other projects for 2009 Works for 2009 New projects  nTOF cooling station  POPS cooling station Preventive-predictive maintenance  Periodical vibration measurement campaigns in pumps  Automatic greasing of motors and fans

SPARE PARTS  In 2008, significant increase of information related to spare parts:  CERN has increased the information available in D7i and in other databases for pumps and Hazemeyer cubicles  Contractors trace the requests in e-log and statistics and reports can be easily retrieved  Items with long procurement delays and low cost have been identified and placed in stock  Purchasing of materials for preventive maintenance has been better anticipated Spare parts 2008

SPARE PARTS Spare parts 2008

SPARE PARTS  In 2009, continue with the same policy keeping in mind the main constraints: budget, storage area and manpower. Spare parts 2009

CONCLUSIONS   Consolidation projects are essential to:   maintain existing CV installations   increase reliability of services to CERN users   A small proportion of CV resources is still dedicated to new projects and can’t be neglected   Operation and maintenance sections in charge of daily tasks (including shutdown preventive maintenance) are a key factor to ensure trouble free service   Spare parts is also a key issue: information and storage area are at present two areas to improve