Prepared by Scott Lever Mechanical & Utility Systems Manager SNHMC Engineering Department.

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Presentation transcript:

Prepared by Scott Lever Mechanical & Utility Systems Manager SNHMC Engineering Department

Energy as the Ninth Waste According to the EPA, there are three reasons for integrating Lean and Energy efficiency efforts (EPA 2007b): Cost Savings: Reducing energy costs has a significant impact on business SNHHS one energy dollar saved = $40 income! Climate Change and Environmental Risk: Proactively addressing the environmental and climate impacts of energy use is increasingly important to industry and society. Failure to do so is a potential business risk. Competitive Advantage: Lowering recurring operating costs, improving staff morale, and responding to customer expectations for environmental performance and energy efficiency increases your competitive advantage.

Benefits to SNHHS  $215,010 income via rebates  $144,000+ Annual Savings  Net Payback 2.81 years  5 yr. IRR = 48%, 10 yr. IRR = 61%  0.15 FTE Recovery Annually  Increased Plant Reliability Four of American College of Healthcare Executives (ACHE) Top 10 Issues Addressed  Financial Challenges  Patient Safety & Quality  Patient Satisfaction  Personnel Shortages

SNHMC Proposal  Deferred Maintenance: 1.Chiller #1 Replacement 2.Boiler Feed Pump Replacement  Efficiency Improvements 3.Cooling Tower Water Energy/Water Efficiency and Chemical Treatment System 4.Outdoor Lighting 5.Atrium Lighting Five Measures applied for, in two categories:

Facility Condition Index (FCI) Cost to Renovate Cost to Replace = FCI

$180,000 to Rebuild / Upgrade $70K in 2014 to Repair o 1,300 lbs. Refrigerant Lost o Obsolete Refrigerant 23 Years old o Useful Life = 20 Years Dated Technology $300,000 Installed Cost Magnetic levitation (no oil) 50% Lower annual maintenance 50% Energy Reduction $55,500 Annual Savings Chiller #1 Replacement Facility Condition Index = 0.6

Five Boiler Feed Pumps Facility Condition Index = 0.36  Obsolete Steam Turbine  $10K+ to rebuild  Caused multiple cold plant events  Pumps Oversized by 30% to 130%  No Automation  22 Years Old (20 Year Useful Life)  2014 repairs for one pump = $3,590  66% Energy Reduction  Fully Automated  True N+1 Redundancy  Designed for Ease of Maintenance

Cooling Tower Water Efficiency Annual Savings = $ 27,322 Annual Savings Energy 12%$ 18,450 Water 20%$ 8,872 Timed backflush wastes water Closed tank o Internal condition hidden Periodic valve dysfunction: o Continuous backflush, o Loss of filtration  Improved automation & serviceability  Electrohydrodynamic effect improves: o Heat transfer in Chillers o Evaporation in Cooling Towers

Tower Water Chemical Treatment Upgrade Existing liquid chemical injection system Utilizes multiple pumps, exposed tubing, storage and handling of chemical containers Spill hazard  Replacement : Continuous Solids Dissolving System o Eliminates pumping, exposed tubing o Solid chemicals are enclosed in sealed vessels o No handling or storage of liquid chemical drums

Atrium Lighting Annual Savings = $ 7,342 Annual Costs Energy $ 4, Bulbs $ Lift $ Labor $ 2, Total: $9, Annual Costs Energy $ 1, Bulbs $ 0.00 Lift $ 0.00 Labor $ 0.00 Total: $ 1,810.17

Annual Costs Energy $ 33, Bulbs $ 4, Lift $ 2, Labor $ 9, Total: $ 49, Annual Costs Energy $ 10, Bulbs $ 0.00 Lift $ 0.00 Labor $ 0.00 Total: $ 10, Outdoor Lighting Annual Savings = $ 38,777 Actual Cost = $150,258 Approved Rebate = $42,268 Actual Rebate = $ 47,217 Net Cost = $107,990 $103,041

Project Approved Rebates approved & signed June 21, 2015 Including all proposed measures. Final operational inspection done before December 15, 2015 Outdoor Lighting: Submitted for custom rebate Total rebate offered: $ 47, (payment received!) Cost of all measures$ 620,852 Rebates approved$ 215,010 Net cost of all measures$ 405,842 Anticipated Annual Savings$ 144,174 Net Payback2.81 years

Chiller  Installation complete  $110,963 Rebate Received Leverage utility company rebate programs to reduce the cost of major capital improvements that will improve plant efficiency and reliability. Goal Statement Steps Implemented (I), Work in Progress (W), or Pending (P) Recommendations and Next Steps Current Condition Team Members Michael Rose Senior VP – Finance Scott Cote, VP Facilities & Emergency Preparedness; Jenna Deshaies, Safety Officer; David Santuccio, Facilities & Project Manager; Melissa Deering, Facilities Operations Manager; Robert Cote, Facilities Manager; Stephen Barry, Senior Electrician Kenneth Gray, Electrician Scott Lever, Mechanical & Utility Systems Manager Rationale / Previous Condition Identified Forms of Waste with Projected Annual Savings  Applied for 2016 Rebate Program  Identify / Research Projects (I)  Evaluate Cost / Benefits (I)  Propose to Eversource (I)  Eversource Approval / Agreement (I)  Purchase / Install Equipment (I)  Eversource Inspection / Rebate (I) Process Improvement Summary SNHHS Pillar(s) Supported:  People  Quality  Service  Growth  Finance Unnecessary Motion: Lamp changes: $20,000 annually Defects: Equipment breakdowns due to age, deferred maintenance: $74,000 in 2014 Energy: Old technologies wasting energy as compared to efficiency of current equipment offerings: $124,252 annually. Outdoor Lighting  Installation complete  $47, Rebate Received Boiler Feed Pumps  Installation complete  $18,574 Rebate Received Atrium Lighting  Installation complete  $1,655 Rebate Received Tower Water Treatment  Installation complete  $36,600 Rebate Received A3 Total Rebates Received: $214, UNRELIABLE FILTER WASTES WATER UP TO 400W ea. UNRELIABLE CHILLER WASTES ENERGY UNRELIABLE PUMPS WASTE ENERGY ANNUAL BULB CHANGES

D. Wheatley Comprehensive Energy Efficiency Project For Southern New Hampshire Health System (SNHHS). Arlington, Massachusetts: Energy & Fluids, Inc. L. M. Freund, D. J. Bowen Survey: Healthcare Finance, Reform - Top Issues Confronting Hospitals in Chicago, Illinois: American College of Healthcare Executives. M. Sciortino, S. Watson, R. Presnar The Importance of Energy Efficiency in Lean Manufacturing: Declaring Energy the Ninth Waste. ACEEE Summer Study on Energy Efficiency in Industry. Washington, D.C.: American Council for an Energy-Efficient Economy. Credits