ADVANCED PANELMACHINE TYPE ROLLER PRESS CLASSIC LINE THIS IS THE ORIGINAL PRESENTATION WHICH WAS HANDED OVER BY MDI TO THE BUYER OF THE PANELMACHINE IN 2006 EDITED ON PICTURES SHOW THE PRESENT CONDITION OF THE LINE !
CLASSIC LINE (2006)
DPR: Deep Roof Panel
DPR : Deep Profile Roof Panel
COIL HOLDER Coil Stand for top and bottom skin with two (2) coil holders for 5 tonne coils
EPS / MW LOADING SYSTEM
SIDE TRIM FOR EPS SHEETS TONGUE AND GROOVE INTERLOCKING PROFILE
EPS CORE SANDING for flattest superior panel with same thickness overall : no bumps or steps in the panel
EPS CORE SANDING
Dust extraction systems for both EPS and Mineralwool
MAIN LAMINATING LINE CLASSIC DESIGN fits into a 40ft container
INFEED ROLLERS / SHEET GUIDES Beaders for top skin to form ribs
CASSETTE ROLLFORMERS
Joints JOINT FORMERS
Joints GLUE DRUM STAND / CONTROLS
GLUEING STATION
glue pump system
SPECIAL GLUEING STATION FOR MINERAL WOOL AS CORE MATERIAL
DUAL HEATING BARS
BAND SAW CUT-OFF
PANEL STACKER Stacks up to 12m long panels including panel flipper for DPR panels
PANEL WRAPPER Usable pass : x 1.500mm auto-pre-stretching auto-cut-off
CORE LOADING Sheet length measurement (exclusive to MDI) „pick and place“ instead of drop down magazine also allowing thickness change on the run and easy loading at ground level instead of at roof level Tolerance of sheets is not critical with MDI loader with upgrade : use for mineral wool conrock slab loading Can load down to 40mm thick EPS with ease Can be adjusted to load down to 300mm width if required FEATURES & ADVANTAGES
COMPUTER CONTROL upload and download production data to disk/file/network edit data without stoppage (important feature not available on competitor machines) Full linkup to cutting machines (panel cutting and cold wire) standard computer and setup as network, modem, internet FEATURES & ADVANTAGES
COMPUTER CONTROL Temperature Control and Monitoring option Glue Flow Control (exclusive to MDI) FEATURES & ADVANTAGES
SANDER Special diamond shape coating surface finish for best bonding to the steel Modular construction Also available as stand alone system (exclusive to MDI) FEATURES & ADVANTAGES
OTHER ADVANTAGES : Stand alone coil holders large main bed steel size for less deflection Pneumatic drop down roller bed Glue wipers with easy replacement system Fully Automatic Lamella Feeding System FEATURES & ADVANTAGES
LINE SPEED : up to 4m/min Theoretical capacity : 288 m2 per hour FEATURES & ADVANTAGES
PANEL LINE 2006 Deep Profile Roof and Architectural Profiles / Joints : "DPR roof rollformer(incl. 5t coil holder and add. roller bed in the laminating machine)" Trapezoidal Infill Cutter (for EPS and MW) Coil Stand for top and bottom skin with two (2) coil holders for 5 tonne coils EPS sander (top and bottom) Automatic core material loader (MW and EPS) incl end profiler for EPS Main laminating press for EPS and Mineralwool Autostart feature (included) Standard N-Lock rollformer cassette system (included) 4 dual bar heaters (included) Machine lights (included) Remote operators console (included) PLC and computer based control and batching system (multilingual interface) Glue drum stand (included) Dust extraction systems EPS and MW (Donaldson) Steel profilers (2 pairs : micro-rib and V-line) - manual actuation Remote actuation of skin profilers - (2 pairs) Safety interlock doors – Main Press (sourced locally) Docking Machine with bandsaw cutoff Panel Stacker (with turning for DPR panel ) Material INLET conveyor ( 12 meter ) Panel Wrapper Material EXIT conveyors ( 12 meter ) Plastic Protective Film Application Software / Hardware Additions Press temperature control and monitoring Panel Edge Printing
INCLUDED IN THE PRICE : SHELF FOR COILS FORK LIFT FOR COILS CRANE FOR 5 TONS
PRICE OF THE COMPLETE PLANT 1 MILLION EURO OWNER SELLS FOR EURO (EXW)