Titre Drawbacks of standard fittings Dead Volume. Gaskets Particle Generation Twisting of Tubes Male / Female Parts Inventory Welding Panel Design Assembly.

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Presentation transcript:

Titre

Drawbacks of standard fittings Dead Volume. Gaskets Particle Generation Twisting of Tubes Male / Female Parts Inventory Welding Panel Design Assembly Footprint

The RHP Fitting FLOWMECA ™ Patent protected

Ensemble Flange Centering ring Protection ring Gland Flange

Gland

Gland Surface finish Sealing surface Interior surface Ra 0.4 (10 Ra) Ra 0.2 (5 Ra)

Protection Ring PTFE It's not a gasket Leak Port Gland Centering Ring

Centering Ring Leak Port

Flanges Screws Silver coated

Metal to metal contact Axial tightening

Standard versus RHP

Lighter 134 g42 g

Smaller 80 mm 37 mm 28 mm 50 mm 12 mm 24 mm

Cleaner No Gasket No Dead Volume

Clean Contact

No Twist on the tubes

Reduced parts inventory StandardRHP 10 part numbers3 part numbers

Reduced parts inventory StandardRHP No Male Female end fittings

Reduced footprint StandardRHP 70.6 mm 50.8 mm

Easy of assembly Ease of maintenance StandardRHP Allen 2.5 mm

Proven Success

Vacuum leak measurement < atm.cm /s 3

No leak detected on any sample Vacuum and 200 bar pressure test at 300°C

With protection rings RHP 1/4” Vacuum tests Leak: < atm.cm /s 3 Without protection rings -100°C +20°C +180°C -100°C +20°C +550°C

20 bar Leak: < atm.cm /s °C Helium pressure tests 80 bar +180°C 650 bar +20°C

RHP 1/4” No detected leak 1,900 bar Oil high pressure tests RHP 3/8” 1,600 bar (burst pipe)

At 1,600 bar pipe bursts

Comparative test A = VCR B = S-VCR C = Parker D = RHP

Comparative test

250 assembly cycles Leak rate: < atm.cm /s 3

Radioactive Isotope Test D (H ) & T (H ) Tritium accumulation in a glove box at 16 bars No leak after 16 days 23

Drawbacks of standard fittings Dead Volume Gaskets Particle Generation Twisting of Tubes Male / Female Parts Inventory Welding Panel Design Assembly Footprint ? ?

Applications: UHP Gas Systems UH Vacuum High/Low Temperature High Pressure Semi Solids Liquids

Product: Butt Weld: 1/8” to 4” Tees, Crosses, Ells etc. “Click Pipe”: 1/8” to 1” “And more to come!

RHP winner by technical KO

Weld

Problems related to welding Number of Welds Deterioration of Tubing Bulky Equipment Clean Area Contamination Moisture Retention Testing Safety Contamination Personnel Costs Maintain Tolerance ? ?

Weld

Patented

Basic Idea

A tube Click Groove Sealing surface Ra 0.4 (10 Ra)

Click pipe

A Click Pipe

Titre

Click Pipe Full

Two tubes

Drawbacks of standard fitting Dead Volume Gaskets Particle Generation Twisting of Tubes Male / Female Parts Inventory Welding Panel Design Assembly Footprint ? ?

Drawbacks of standard fitting Dead Volume Gaskets Particle Generation Twisting of Tubes Male / Female Parts Inventory Welding Panel Design Assembly Footprint ? ?

Patented

With some Modular RHP components

With only 9 Modular RHP sub-components Cross Elbow Tee StraightFlange Click-Pipe

RHP Modular Grid 1” x 1”

elbows and tees, components, RHP Modular Grid 1” x 1”

tubes and click-pipes, elbows and tees, Components, RHP Modular Grid 1” x 1”

flanges. tubes and click-pipes, elbows and tees, Components, RHP Modular Grid 1” x 1”

Modular gas panel

Reduced footprint -30% to -50%

Reduced design time -75%

Easy to assemble Easy to maintain

Main References Air Liquide Leybold Unaxis Balzers IBM Argonne Nat Lab L'Oréal Motorola Trikon Siemens ST Microelectronics Rhône Poulenc Matra Marconi Space

Why IGS Systems ? Reduced connections. Fewer welds. Reduced Footprint. Lower Cost. Process improvement Less dead volume. ??????

Integrated Gas System High cost More Connections Welding still required Many different sealing systems Completely new parts inventory

The Facts 8 Component IGS Stick has 18 gasketed connections 36 seal planes. Welds are still required. Reduced Footprint. Yes BUT $$$ Cost may be 3-4 X present. Blocks & Gaskets = dead volume Process improvement. ???

RHP Modular —> Initial —> Replacement —> No Gasket —> No dead volume —> Fewer Connections Low cost Easily modified Same parts inventory Connections Weld free

The Facts RHP Has 8 gasket free connections. No welds required. Reduced Footprint. Yes. Cost same as present. No Blocks No Gaskets No dead volume = Process improvement.

FLOWMECA The RHP Fitting ™ Patent protected