Titre
Drawbacks of standard fittings Dead Volume. Gaskets Particle Generation Twisting of Tubes Male / Female Parts Inventory Welding Panel Design Assembly Footprint
The RHP Fitting FLOWMECA ™ Patent protected
Ensemble Flange Centering ring Protection ring Gland Flange
Gland
Gland Surface finish Sealing surface Interior surface Ra 0.4 (10 Ra) Ra 0.2 (5 Ra)
Protection Ring PTFE It's not a gasket Leak Port Gland Centering Ring
Centering Ring Leak Port
Flanges Screws Silver coated
Metal to metal contact Axial tightening
Standard versus RHP
Lighter 134 g42 g
Smaller 80 mm 37 mm 28 mm 50 mm 12 mm 24 mm
Cleaner No Gasket No Dead Volume
Clean Contact
No Twist on the tubes
Reduced parts inventory StandardRHP 10 part numbers3 part numbers
Reduced parts inventory StandardRHP No Male Female end fittings
Reduced footprint StandardRHP 70.6 mm 50.8 mm
Easy of assembly Ease of maintenance StandardRHP Allen 2.5 mm
Proven Success
Vacuum leak measurement < atm.cm /s 3
No leak detected on any sample Vacuum and 200 bar pressure test at 300°C
With protection rings RHP 1/4” Vacuum tests Leak: < atm.cm /s 3 Without protection rings -100°C +20°C +180°C -100°C +20°C +550°C
20 bar Leak: < atm.cm /s °C Helium pressure tests 80 bar +180°C 650 bar +20°C
RHP 1/4” No detected leak 1,900 bar Oil high pressure tests RHP 3/8” 1,600 bar (burst pipe)
At 1,600 bar pipe bursts
Comparative test A = VCR B = S-VCR C = Parker D = RHP
Comparative test
250 assembly cycles Leak rate: < atm.cm /s 3
Radioactive Isotope Test D (H ) & T (H ) Tritium accumulation in a glove box at 16 bars No leak after 16 days 23
Drawbacks of standard fittings Dead Volume Gaskets Particle Generation Twisting of Tubes Male / Female Parts Inventory Welding Panel Design Assembly Footprint ? ?
Applications: UHP Gas Systems UH Vacuum High/Low Temperature High Pressure Semi Solids Liquids
Product: Butt Weld: 1/8” to 4” Tees, Crosses, Ells etc. “Click Pipe”: 1/8” to 1” “And more to come!
RHP winner by technical KO
Weld
Problems related to welding Number of Welds Deterioration of Tubing Bulky Equipment Clean Area Contamination Moisture Retention Testing Safety Contamination Personnel Costs Maintain Tolerance ? ?
Weld
Patented
Basic Idea
A tube Click Groove Sealing surface Ra 0.4 (10 Ra)
Click pipe
A Click Pipe
Titre
Click Pipe Full
Two tubes
Drawbacks of standard fitting Dead Volume Gaskets Particle Generation Twisting of Tubes Male / Female Parts Inventory Welding Panel Design Assembly Footprint ? ?
Drawbacks of standard fitting Dead Volume Gaskets Particle Generation Twisting of Tubes Male / Female Parts Inventory Welding Panel Design Assembly Footprint ? ?
Patented
With some Modular RHP components
With only 9 Modular RHP sub-components Cross Elbow Tee StraightFlange Click-Pipe
RHP Modular Grid 1” x 1”
elbows and tees, components, RHP Modular Grid 1” x 1”
tubes and click-pipes, elbows and tees, Components, RHP Modular Grid 1” x 1”
flanges. tubes and click-pipes, elbows and tees, Components, RHP Modular Grid 1” x 1”
Modular gas panel
Reduced footprint -30% to -50%
Reduced design time -75%
Easy to assemble Easy to maintain
Main References Air Liquide Leybold Unaxis Balzers IBM Argonne Nat Lab L'Oréal Motorola Trikon Siemens ST Microelectronics Rhône Poulenc Matra Marconi Space
Why IGS Systems ? Reduced connections. Fewer welds. Reduced Footprint. Lower Cost. Process improvement Less dead volume. ??????
Integrated Gas System High cost More Connections Welding still required Many different sealing systems Completely new parts inventory
The Facts 8 Component IGS Stick has 18 gasketed connections 36 seal planes. Welds are still required. Reduced Footprint. Yes BUT $$$ Cost may be 3-4 X present. Blocks & Gaskets = dead volume Process improvement. ???
RHP Modular —> Initial —> Replacement —> No Gasket —> No dead volume —> Fewer Connections Low cost Easily modified Same parts inventory Connections Weld free
The Facts RHP Has 8 gasket free connections. No welds required. Reduced Footprint. Yes. Cost same as present. No Blocks No Gaskets No dead volume = Process improvement.
FLOWMECA The RHP Fitting ™ Patent protected