Chapter 9 Production Planning and Control Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

PP&C Centralized Decentralized Functions within organization Functions Forecasting Planning Control Decentralized Functions PP&C Other work center Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

PP&C Organization Manager Maintenance planner Planning Assigned maintenance/inspection planning activities are accomplished Cross-functional ability Take appropriate/necessary actions Maintenance planner Contact point for planning schedules Develop work schedule for line/hangar maintenance aircraft Track/monitor completion of work Coordinates routing aircraft Logistics coordination (stores) Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

PP&C Organization Long-range maintenance planner Forecasting of aircraft “C” Checks Structural repair Painting Lease return Retirements ADs Designs work schedules Logistics availability What facility can perform work Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

PP&C Organization Forecasting Estimating future maintenance workload Goal setting Implementing Monitoring Creating business plans Long term (5 – 10 years) Short term (1 – 2 years) Look for changes to plan Schedule upcoming maintenance Manpower Parts Facility Timeframe requirements Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

PP&C Organization Forecasting Changes Fleet size Routine structure Facilities Manpower Skill requirements Replace aging equipment New equipment Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

PP&C Organization Production planning Day-to-day activities Monitoring Daily, 48-hour, transit checks Modifications Manpower Parts Supplies Facilities Monitoring Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Production Planning Less than “A” check Multiple checks Phased checks Schedule for line maintenance Can be included in an “A” check Multiple checks Different requirements Can vary schedule Modification of task cards for duplicate tasks Phased checks Checks broken down into phases Quarterly, monthly Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Production Planning “A” check Routine maintenance Simple, straightforward Time, manpower, parts fixed Can include less than “A” check items Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Production Planning “C” check Once a year Routine tasks 4 – 7 days to complete Routine tasks Identified in MRB Specific intervals Variable routine tasks Vary check to check, aircraft to aircraft SBs, ADs Deferred items One-time items required for specific aircraft Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Production Planning “C” check Non-routine tasks Generated from routine tasks PP&C must adjust to meet Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Production Planning Execution package Locate/secure hangar space Obtain release of aircraft from operations Arrange/schedule aircraft washing Two vehicles/manpower to move aircraft Parts/supplies are on hand Ensure delivery of parts/supplies Identify manpower/skills needed Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

Production Control Controlling Adjustments for deviations Plan your work, work your plan Goals Maximize M&E contribution to airline Plan/organize work prior to execution Adjust plans/schedules to meet changing requirements Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

PP&C Other scheduled work Safety inspections Engine oil/hydraulic oil servicing Crew/passenger oxygen checks Brake/tire/wing/fuselage inspections System updates Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.

PP&C Feedback Exact time to accomplish each task Time lost waiting for Parts delivery Supplies Tools Downtime for unusual circumstances Exact additional time on non-routine findings Variation in manpower availability Lost time due to parts robbing Introduction World War II involved specialized aircraft produced in large numbers by various combatant nations, and many makes of familiar names domestically became known internationally. WWI spurred acft production, the acft were not available in the beginning of the war. There were many efforts to prevent war, but the militaristic goals of a few countries pulled other countries into conflict. WWII was worldwide with concentrations of fighting in Europe and the Pacific. Hitler wanted to acquired more living space which he tried to do by taking starting war with other countries.