Presentation Slide Number 1 29/06/2016 UV LED technology: The latest ‘state of the art’ for label printing
Presentation Slide Number 2 29/06/2016 About us
Presentation Slide Number 3 29/06/2016 UV LED technology: The latest ‘state of the art’ for label printing Agenda How UV LEDs work Comparing UV LED with traditional UV Arc technology The status of UV LED compatible flexo inks UV LED in the digital label sector Hybrid solutions (mixed LED & Arc systems) Questions
Presentation Slide Number 4 29/06/2016 UV LED Chip Manufacture Silicon ingots (8” and 12” DIA) grown in reactors Ingots sliced into wafers (less than 100 microns) Wafers further processed via deposition, diffusion, and ion implantation as well as photo-resist etching Chips laser cut from processed wafers
Presentation Slide Number 5 29/06/2016 UV LED Packaging - Module / Array
Presentation Slide Number 6 29/06/2016 Increasing Power / Reducing Footprint Denser chip packing Driving LEDs harder
Presentation Slide Number 7 29/06/2016 The end product…
Presentation Slide Number 8 29/06/2016 UV LED technology: The latest ‘state of the art’ for label printing Agenda How UV LEDs work Comparing UV LED with traditional UV Arc technology The status of UV LED compatible flexo inks UV LED in the digital label sector Hybrid solutions (mixed LED & Arc systems) Questions
Presentation Slide Number 9 29/06/2016 Conventional UV Lamps Technology Arc, or electrode lamps generate UV by energizing a pressurized quartz tube containing mercury and additives. Plasma is created when high voltage is applied to the lamp’s electrodes.
Presentation Slide Number 10 29/06/2016
Presentation Slide Number 11 29/06/2016 UV LED Discrete Wavelengths
Presentation Slide Number 12 29/06/2016 Why UV-LED?
Presentation Slide Number 13 29/06/2016 Process advantages Size Very compact No reflector needed Controlled discharge of the heat No distance between UV-system and substrate needed Retrofitting possible Non prepared machinery Can be integrated where space is tight Interdeck curing (Pinning) No exhaust ducting mm 30-50mm
Presentation Slide Number 14 29/06/2016 Process advantages UV-rays No harmful UV-C emmission Emitting UV-A light is not that aggressive No need for screening to protect product from UVC. Standard ray protection sufficient Because of this monochromatic light, the light shielding can be simpler
Presentation Slide Number 15 29/06/2016 Process advantages No Ozone O 3 UV-LED standard wavelength nm Ozone is only generated below 220nm No Ozone caused by UV-LEDs No exhaust needed No additional charcoal filter needed
Presentation Slide Number 16 29/06/2016 Process advantages Cold lightsource No IR emittance No direct heating of the substrate Also sensible substrates Larger scope of substrates No undershielding/ chill drum needed Easy integration in the production line
Presentation Slide Number 17 29/06/2016 Do you remember this?
Presentation Slide Number 18 29/06/2016 Process advantages Longlasting Longer lifetime than conventional UV- systems >50.000h* in comparison to h No down time due to lamp change *Meantime between failures
Presentation Slide Number 19 29/06/2016 Process advantages Modularity UV-LED modules can be configured as per request Highest variability in curing width Highest variability in curing length (Dose)
Presentation Slide Number 20 29/06/2016 Process advantages Energy efficiency Lower electrical energy at full cure speed Length adjustable for reduced web or image widths No Stand-by power No energy waste during stop or at intermitted operation No shutter needed No heat up / cool down period Immediate ready to use No down time caused by cool down or restart
Presentation Slide Number 21 29/06/2016 Environmental advantages No Mercury UV-LEDs consist of semiconductor material No heavy metal ingredients such as Mercury RoSH II compliant Reduced Energy Consumption Environmental friendly No harm for the process
Presentation Slide Number 22 29/06/2016 System advantages Homogeneity Constant UV output Thousands of operating hours without power loss (20.000h < 10%) No significant aging process as with conventional UV-systems Uniform UV disposition Arrangement of the UV-LED Modules guarantees uniformity across curing width UV-LED conv. UV 100% 2.000h h
Presentation Slide Number 23 29/06/2016 UV LED technology: The latest ‘state of the art’ for label printing Agenda How UV LEDs work Comparing UV LED with traditional UV Arc technology The status of UV LED compatible flexo inks UV LED in the digital label sector Hybrid solutions (mixed LED & Arc systems) Questions
Presentation Slide Number 24 29/06/2016 Some UV LED Flexo Ink Suppliers As well many other standard ink suppliers…
Presentation Slide Number 25 29/06/2016 Some UV LED Inkjet Ink Suppliers As well many other standard ink suppliers…
Presentation Slide Number 26 29/06/2016 UV LED technology: The latest ‘state of the art’ for label printing Agenda How UV LEDs work Comparing UV LED with traditional UV Arc technology The status of UV LED compatible flexo inks UV LED in the digital label sector Hybrid solutions (mixed LED & Arc systems) Questions
Presentation Slide Number 27 29/06/2016 Example Roll fed Flexo label printing Complete UV LED
Presentation Slide Number 28 29/06/2016 Example Roll fed digital label printing Complete UV LED UV-LED “pinning” UV-LED final cure
Presentation Slide Number 29 29/06/2016 Example Roll fed Flexo label printing Hybrid Flexo & Digital Label Press UV LED & Arc curing
Presentation Slide Number 30 29/06/2016 Example Roll fed digital label printing Hybrid UV UV-LED “pinning” Conventional UV-arc lamp for final cure
Presentation Slide Number 31 29/06/2016 Example Roll fed flexo label printing Hybrid UV LED & UV Arc UV-LED “pinning” Conventional UV-arc lamp for final cure
Presentation Slide Number 32 29/06/2016 Thank you Questions? Whatever your application – We have the cure! David Johnson Sales Director Integration Technology Ltd 133 Heyford Park Upper Heyford Oxon, OX25 5HA T: F: