Accelerator Installation Plan: Graphical representation E. Sargsyan & L. Lari DRAFT - March March 2016

Motivation Installation, Testing and Commissioning of the ESS Accelerator and Klystron Gallery is complex, with many constrains and in a short period of time Requires several activities in parallel Visualization in P6 is difficult in particular with respect to the areas Visual representation is necessary to understand better the sequence, parallel activities and cohabitation issues 2

Inputs Installation, Testing and Commissioning sequence from E. Tanke RFI dates and activity time windows from P6 Partial and full access dates from CF Discussions with different WPs (sequence, durations, resources, etc.) Naming convention 3

Not included  The focus was on the Tunnel and Klystron Gallery  The following is not included in the current installation plan:  Compressor Building (CPB) – was not in the scope  Gallery Technical Area (GTA) – was not in the scope  Coldbox Building (CXB) – was not in the scope  Gallery Support Area (GSA) – access date missing  A2T – access date missing 4

Gallery to Tunnel Mapping 5

2D Representation 6 AREA - TUNNEL TIME AREA - STUBS AREA - GALLERY TIME RF CELLS STUBS RF CELLS RACK ROWS & CELL SECTIONS ACCELERATOR SECTIONS ACCELERATOR ELEMENTS

Tunnel installation - preview 7 General Services Installation Cryo-Distribution System Installation & Tests Cryo-Distribution System Installation & Tests Cryo-Modules & LWUs Installation Cryo-Modules & LWUs Installation NCFE Installation & Commissioning

Tunnel installation – general services 8 Full access to Tunnel & FEB90 2 May 2017 Full access to Tunnel & FEB90 2 May 2017 Marking on the floor 2 persons Work in cascade Total 4 weeks (Not in AD scope) Marking on the floor 2 persons Work in cascade Total 4 weeks (Not in AD scope) Drilling for supports 4 persons in parallel Total 6 weeks Drilling for supports 4 persons in parallel Total 6 weeks Cleaning Water cooling installation 1 team (6 persons) Work in cascade Starts earlier than in P6 (assumes NCFE cooling defined by ) Water cooling installation 1 team (6 persons) Work in cascade Starts earlier than in P6 (assumes NCFE cooling defined by ) Cable trays installation 2 teams (4 persons) Work in cascade Cable trays installation 2 teams (4 persons) Work in cascade Phase reference line installation 1 team (2 persons)? Work in cascade (Not in P6) Phase reference line installation 1 team (2 persons)? Work in cascade (Not in P6) Racks installation 2 teams (4 persons) Work in parallel Total 2 weeks Racks installation 2 teams (4 persons) Work in parallel Total 2 weeks Cables pulling 1 team (6 persons) Total 3 weeks Cables pulling 1 team (6 persons) Total 3 weeks Cable termination & testing 4 persons in parallel Total 3 weeks Cable termination & testing 4 persons in parallel Total 3 weeks Filling racks equipment WP technicians Total 9 weeks Filling racks equipment WP technicians Total 9 weeks Hardware commissioning in FEB90 Total 5 weeks Hardware commissioning in FEB90 Total 5 weeks

Tunnel installation - NCFE 9 One shielding wall is installed in place of the DTL-5 to allow parallel work in SC Linac section ISRC & LEBT – Installation/assembly in the tunnel 2 weeks (too short?) – Beam commissioning 13 weeks – LEBT dismantling 1 m upstream the RFQ (for bead-pull); need to re-assemble before the RFQ beam commissioning! RFQ – Assembly & tuning 2.2 weeks (too short?) – RF conditioning 15 weeks (too long?) MEBT – Installation/assembly in tunnel 4 weeks during the RFQ conditioning window – need to interrupt the RFQ conditioning – Pre-assemble MEBT sections to minimize time spent in tunnel! ISRC to MEBT beam commissioning 12 weeks DTL – Tanks 3&4 installation 2 weeks in parallel to LEBT partial dismantling – Tanks 3&4 RF conditioning 2 weeks in parallel with the RFQ conditioning – Tank 1 installation 2 weeks – Tank 1 RF conditioning 2 weeks ISRC to DTL-1 beam commissioning 5 weeks DTL – Tank 2 installation 2 weeks – Tank 2 RF conditioning 2 weeks ISRC to DTL-4 beam commissioning 5 weeks Shielding wall dismantling 1-2 weeks DTL – Tank 5 installation 2 weeks – Tank 5 RF conditioning 2 weeks The rest of the accelerator is already installed and cooled down Cold hardware commissioning ISRC to Dump beam commissioning Beam to target

Tunnel installation – CDS 10 Window of 6 months for CDS installation & testing for both spoke and elliptical sections CDS install. & process pipe leak test 1 team for SPK (IKC) in cascade 1 team for MBL+HBL (IKC) in cascade Number of people TBD CDS install. & process pipe leak test 1 team for SPK (IKC) in cascade 1 team for MBL+HBL (IKC) in cascade Number of people TBD CDS final interconnections 1 team for SPK (IKC) in cascade 1 team for MBL+HBL (IKC) in cascade Number of people TBD CDS final interconnections 1 team for SPK (IKC) in cascade 1 team for MBL+HBL (IKC) in cascade Number of people TBD CDS final leak test & connection to Cryoplant 1 team for SPK (IKC) 1 team for MBL+HBL (IKC) Number of people TBD Total 1 week CDS final leak test & connection to Cryoplant 1 team for SPK (IKC) 1 team for MBL+HBL (IKC) Number of people TBD Total 1 week CDS cooldown & commissioning (including warmup at the end) Total 4 weeks CDS cooldown & commissioning (including warmup at the end) Total 4 weeks CDS pressure test (no access to tunnel) Total 1 week CDS pressure test (no access to tunnel) Total 1 week

Tunnel installation – CM & LWUs 11 Cryomodule installation 1 team (3-4 persons) in cascade 1 week/CM Cryomodule installation 1 team (3-4 persons) in cascade 1 week/CM CDS connections 1 team (persons TBD) in cascade 1 week/CM CDS connections 1 team (persons TBD) in cascade 1 week/CM RF WG connections 1 team (2-3 persons) in cascade 1 week/CM RF WG connections 1 team (2-3 persons) in cascade 1 week/CM CM cooling & cable connect. Cooling 1 team (1-2 persons) in cascade Cables 1 team (1-2 persons) in cascade 1 week/CM CM cooling & cable connect. Cooling 1 team (1-2 persons) in cascade Cables 1 team (1-2 persons) in cascade 1 week/CM LWU installation 2 teams (6 persons) in parallel 2 week/LWU LWU installation 2 teams (6 persons) in parallel 2 week/LWU LWU installation 3 teams (9 persons) in parallel 2 week/LWU LWU installation 3 teams (9 persons) in parallel 2 week/LWU

Stubs installation - preview 12

Stubs installation - sequence 13 Two stubs in parallel Cable ducts 2 teams (4 persons) Total 1 week RF distribution 2 teams (4 persons) Total 2 weeks Cables pulling 2 teams (12 persons) Total 3 weeks Water cooling 1 team (2-3 persons) Total 2 weeks From teams are needed for CNPW

Gallery installation - preview 14 MBL klystrons required earlier - 21 Jan (RFI 5 Mar in P6) MBL klystrons required earlier - 12 Nov (RFI 22 Jan in P6) MBL klystrons required earlier – 17 Sep (RFI 16 Oct in P6)

Gallery installation – RF Cell example Electrical - 2 RF cells/stubs in parallel – Rack install. 2 teams (4 persons/2-3 weeks) – Cable pulling 2 teams (12 persons/3 weeks) – Cable terminations (4 persons/3 weeks) RFDS supports - 1 cell in cascade – 1 team (3 persons/2 weeks) RFDS WG, circulators & loads – 1 cell in cascade – 1 team (3 persons/2weeks) Klystrons – 1 cell in cascade (2 exceptions) – 1 team (3-4 persons, 3 weeks/4 klystrons) Modulators – 1 cell in cascade – 1 team (3-4 persons, 1 week/modulator) Hardware commissioning – 4 weeks/cell

Summary / open issues Installation, Testing and Commissioning of the Accelerator & Gallery is complex and with many constrains – need to be well organized, with a daily coordination Parallel activities of different teams are necessary to meet June 2019 milestone A2T installation not considered due to missing access date Durations and number of teams/people are only estimates – need to write installation procedures and perform benchmark tests (sequence, duration), if necessary Need to write hardware commissioning/test procedures & synchronize the coordination with the installation Some RFI dates may need to be reviewed Need to consider the availability of PSS Stub fire and radiation sealing/shielding TBD (scope & budget) Still requires several iterations and review by all WPs - synchronization 16

Acknowledgement Thanks to all AD colleagues for discussions and inputs! 17