David Kubáč 31. 5. 2016 Centre ALGATECH Institute of Microbiology Třeboň, Czech Republic.

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Presentation transcript:

David Kubáč Centre ALGATECH Institute of Microbiology Třeboň, Czech Republic

Prof. Ivan Šetlík 1928 – 2009 Centre ALGATECH Institute of Microbiology Třeboň, Czech Republic

Šetlík et al. (1970) Dual purpose open cultivation units for large scale culture of algae in temperate zones. Algological Studies 1: Centre ALGATECH Institute of Microbiology Třeboň, Czech Republic

R & D Photosynthesis Cell Cycles Photosynthetic Bacteria Algal Biotechnology Microalgae research Microalgae research Genetics Physiology Molecular biology Biophysics Photosynthesis Biochemistry Cell biology Biotechnology

Centre ALGATECH Institute of Microbiology Třeboň, Czech Republic

slant agar Product Centre ALGATECH Institute of Microbiology Třeboň, Czech Republic

controlled cultivation conditions no weather influence little space necessity high yields simple scale-up ability to direct produce at pharma grade closed systems for save GMO cultivation Centre ALGATECH Institute of Microbiology Třeboň, Czech Republic

limited group of strains ability vs. interest easy contamination with other heterotrophs few axenic strains in culture collections difficult screening carbon footprint cultivations Centre ALGATECH Institute of Microbiology Třeboň, Czech Republic

- lab inoculum preparation - F150 inoculum cultivation - F1500 inoculation - F1500 production batch cultivation 150 L18 L1500 L Centre ALGATECH Institute of Microbiology Třeboň, Czech Republic

Biomass harvesting and dilution Centrifugation Disintegration Spray drying Centre ALGATECH Institute of Microbiology Třeboň, Czech Republic

Centre ALGATECH Institute of Microbiology Třeboň, Czech Republic CCC - liquid/liquid chromatography technique (two immiscible liquids) One liquid phase (the stationary phase) is retained in the column by centrifugal force, second (the mobile phase) is pumped through the column. Benefits of CCC No risk of irreversible adsorption of analytes (no solid support). High loading capacity of sample (high throughput). Cost-effective technique (low solvent consumption). Greener technology (non-toxic and biodegradable solvents). Scalable - from laboratory to pilot and industrial size. Automated operation and fully predictable separation. High recovery of injected sample (liquid stationary phase). Multifunctional technique (extraction, fractionation, isolation, purification)

HPCCC parameters Column volume 134 mL (Dynamic Extractions - Spectrum HPCCC) Solvent System n-hexane–ethyl acetate– MeOH–water (HEMWat, 4:5:4:5, v/v/v/v) Rotational speed 1000 rpm Flow rate1 mL/min Stationary phase 83% Run ModeReverse, Isocratic Injection Volume 3 mL Sample100 mg acetone-treated crude extract in 3 ml (UP/LP, 1:1) Detection280 nm Centre ALGATECH Institute of Microbiology Třeboň, Czech Republic

Traditional way Test the viability of the big process in lab scale. Centre ALGATECH Institute of Microbiology Třeboň, Czech Republic

Inoculation: 16-18L dense culture Cultivation: two steps: 1. grow27 °C 2. lipid production23-24 °C L media Centre ALGATECH Institute of Microbiology Třeboň, Czech Republic

Lamellar centrifuge EVODOS 10 - fixed rpm feed regulation 700L/hour separation efficiency 51% End sample F1500 Spray dryed sample F Centre ALGATECH Institute of Microbiology Třeboň, Czech Republic Lipid extract

BatchFA (g/kg DW)DHA mg/L per day Vessel F1500 before harvesting DayFA (g/kg)DHA (mg/kg DW) Centre ALGATECH Institute of Microbiology Třeboň, Czech Republic

Jiří Kopecký Algatech Jiří Masojídek Algatech Jose Cheel Horna Algatech Jan Hiterholzinger Algatech Standa Pumpr Algatech Soňa Pekařová Algatech Jindřiška Paichlová Algatech Tomáš HumhalICT Prague Dana Savická ICT Prague Petr KaštánekEcoFuel Olga KronusováEcoFuel J.marinum AN4 spray dried Centre ALGATECH Institute of Microbiology Třeboň, Czech Republic Funding - Ministry of Education, Youth and Sports - Czech Academy of Science - Czech Science Foundation Chlorella vulgaris BEIJ/H14

Thank you for attention Centre ALGATECH Institute of Microbiology Třeboň, Czech Republic ÖGUT