Robert Kettner Determination of the Relevant Impurity Toluene in Formulations by Headspace Gas Chromatography and Flame Ionisation or Mass Spectrometric.

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Presentation transcript:

Robert Kettner Determination of the Relevant Impurity Toluene in Formulations by Headspace Gas Chromatography and Flame Ionisation or Mass Spectrometric Detection CIPAC Collaborative Trial Syngenta Crop Protection AG in collaboration with DAPA (German speaking working group for plant protection product analytics)

2 Purpose of the Method In the EU, the content of Toluene as a relevant impurity is specified in several active ingredients (COMMISSION IMPLEMENTING REGULATION (EU) No 540/2011) Examples: 0.5 g Toluene / kg Metazachlor, 2 g Toluene / kg Azoxystrobin, 5 g Toluene / kg Difenoconazole, 5 g Toluene / kg Prothioconazole; Actual range 0.5 – 13 g Toluene / kg a.i. The manufacturers of the ai and the formulations have to submit a validated analytical method for each formulation/ai to the registration authorithies Goal: establish a method with universal applicability tested in a collaborative trial to determine the toluene content

3 Scope of Method The content of toluene as relevant impurity of the active ingredient is determined at low levels in solid formulated products and in water and organic solvent based liquid formulated products. The impurity toluene is measured in all different formulation types. The active ingredient does not interfere for this method.

4 Principle of Method For Internal Use Only The Toluene content of the samples is determined by headspace capillary gas chromatography (column with low-medium polarity stationary phase), helium carrier gas and flame ionisation or mass spectrometric detection. Standard addition method for quantification to compensate for matrix effects. Headspace instrumentation with an appropriate injection system - either a fixed transfer line to the GC or a gastight syringe (PAL-autosampler or equivalent). Benefits of Headspace Injection Technique: Only volatile components present in the sample get injected. Solids and high boiling liquids remain in the headspace vial and will not contaminate the GC column.

5 Headspace GC-FID Autosampler Parameters, for fixed transfer line Headspace Sampler:Agilent 7694E Oven:100 °C Transfer Line:200 °C Equilibration time:30 min Pressurize time:0.1 min Pressure:100 kPa Loop fill time:0.1 min Loop equilibration time:0.1 min Injection time:1 min Loop injection volume:1 ml Shake: low

6 Headspace GC-FID Chromatography Parameters Gas Chromatograph:Agilent 6890A Detector:FID Column:J&W DB-624, 30 m, 0.32 mm i.d., 1,8 µm film Column temperature:50°C, hold 2 min, 50 –110°C heating rate 3°C/min, 110 – 240°C, heating rate 40°C/min, 2 min hold Detector temperature:300°C Injector temperature:220°C Split ratio:20:1 Carrier gas:Helium, 2.0 ml / minute (constant flow) Make-up gas:Nitrogen, 30 ml / minute

7 Chromatograms Headspace GC-FID SC-formulation (Level 1) EC-formulation (Level 1)

8 PAL-Autosampler Parameters Gastight Syringe Incubation Temperature (°C) 100 Incubation Time (s)1800 Syringe Temperature (°C)110 Agitator Speed (rpm)500 Fill Speed (ul/s)100 Fill Strokes0 Pullup Delay (ms)6000 Injection Speed (ul/s)500 Pre Inject Delay (ms)500 Post Inject Delay (ms)500 Flush Time (s)90

9 GC-MS Parameter and Method Modifications ●SIM-mode at m/z 91 for toluene and ethylbenzene and at m/z 98 for D8- Toluene ●Full SCAN (e.g. m/z 30 – 260) with quantification at m/z 91 for toluene and ethylbenzene and at m/z 98 for D8-toluene ●Standard instrument parameters that are appropriate for the mass spectrometer instrument used Modifications: ●Adaptions of split ratio and/or injection volume ●DB-624 column can be replaced by a 5 % phenyl column (e.g. RTX-5, DB-5) when using MS-detection ●Deuterated Toluene instead of ethylbenzene as internal standard (MS)

10 Chromatograms Headspace GC-MS SC-formulation (Level 1) EC-formulation (Level 1) Toluene Ethylbenzene Toluene Ethylbenzene SIM m/z 91

11 Sample Preparation Sample weight: Sufficient amount of sample to contain 20 mg of active ingredient of interest. Total volume: 4 ml Reference substance: Toluene of known content Internal standard (IS): Ethylbenzene Solvent: Dimethylsulfoxide (DMSO), Headspace Quality

12 Description of sample preparation Level 0no Toluene added, only internal standard (Ethylbenzene) Level 12.5 µg Toluene / ml=0.05% Toluene in relation to AI Level 25 µg Toluene / ml=0.10% Toluene in relation to AI Level µg Toluene / ml=0.25% Toluene in relation to AI Level 425 µg Toluene / ml=0.50% Toluene in relation to AI Level 550 µg Toluene / ml=1.00% Toluene in relation to AI Sample weight: Sufficient amount of sample to contain 20 mg of active ingredient of interest. Total volume: 4 ml Level 0Level 1Level 2Level 3Level 4Level 5

13 Participating Laboratories CountryNameOrganisation SwitzerlandR. KettnerSyngenta Crop Protection AG SwitzerlandU. SchallerAgroscope GermanyT. BowenBayer Crop Science AG GermanyP. WagenerBayer Crop Science AG GermanyM. HausteinCurrenta GmbH & Co. OHG AustriaC. CzerwenkaAustrian Agency for Health and Food Safety NetherlandsM. BosCerexagri BV DenmarkE. JacobsenDanish Technological Institute Czech Rep.O. NovakovaCentral Institute for Supervising and Testing in Agriculture, National Reference Lab. BelgiumO. PigeonWallon Agricultural Research Centre IndiaS. KhotSyngenta Bioscience Pvt. Ltd. ChinaR. JosephJiangsu Rotam Chemistry ChinaY. WangNutrichem Laboratory Co Ltd.

14 Comments from the Labs Lab 4: Nitrogen instead of helium used as carrier gas. Recommendation to extend the time of the temperature programme (formulation EC2) Lab 5: Injection volume 500 µl instead of 1000 µl; chromatography shortened due to MS detection, toluene-d8 used as internal standard. MS detection in SIM mode: ions for toluene m/z = 91 (quantifier), 92 (qualifier 1), 65 (qualifier 2), ions for toluene-d8 m/z = 98. The data were also evaluated by external calibration (using the internal standard D 8 -toluene). The obtained results were comparable to those obtained by standard addition. Column: DB5, 30 m, 0.32 mm, film thickness 0.25 µm Temp. program: 40°C for 7 min, 55°C/min ramp to 240°C, hold for 2 min. Detector temp.: 220°C Lab 6: Column: ZB-624, 60 m, 0.32 mm, film thickness 1.8 µm; Split ratio: 15:1 Lab 8: Carrier gas: hydrogen, shaking time: 12 s, split ratio 5:1 Lab 9: Analysis also performed with MS detection

15 Comments from the Labs Lab 10: Column: BGB 5, 30 m, 0.32 mm, film thickness 0.25 µm Temp. program: 50°C for 2 min, 3°C/min to 62°C, 40°C/min to 240°C, hold for 2 min. Detector temp.: 230°C Split ratio: 50:1 Lab 12: Column: DB-624, 30 m, 0.25 mm, film thickness 1.4 µm Lab 13: Hold time of final column temperature increased to 5 min.

16 Test Items Formulation Type AI with Toluene EC % w/w EC % w/w ( total 2 ai) FS % w/w SC % w/w WG % w/w

17 Techniques applied for toluene determination AutosamplerDetector Fixed transfer lineGastight syringe FIDMS 5 labs8 labs9 labs4 labs

18 Results of a FS-Formulation Weight Toluene Ref Std 100mg Purity Toluene 99.9% Content of AI of interest in the formulation 41.50% w/w LevelToluol added [mg]Toluene addedSampleArea TolueneArea ISRatio Toluene/ISRatio Toluene/IS corr.Ratio Toluene/ISRecovery [%] relative to AI [%]weight [mg]foundfound corr.calculated L 0_ L 0_ L 1_ L 1_ L 2_ L 2_ L 3_ L 3_ L 4_ L 4_ L 5_ L 5_ Average weight level mgAverage recovery level % Average ratio level Average recovery level % Average recovery level % Average ratio per mg sample weight Slope Intercept Correlation Coeff Amount Toluene in solution mg Amount Toluene relativ to formulation % Amount Toluene relativ to AI % Toluene added [mg] Linearity and Recovery established

19 Statistical evaluation – no elimination of stragglers/outliers EC1EC2FS3SC4WG5 X m [g/kg L13 SrSr SLSL SRSR r R RSD r RSD R RSD R (Hor)

20 Statistical evaluation – with elimination of stragglers/outliers EC1EC2FS3SC4WG5 X m [g/kg] L SrSr SLSL SRSR r R RSD r RSD R RSD R (Hor)

21 Statistical evaluation – Straggler/Outlier detection For Internal Use Only R limits r limits Mean Lab 7: Mandels k-statistic straggler Labs 10,12: Mandels h-statistic straggler

22 Statistical evaluation – Straggler/Outlier detection For Internal Use Only R limits r limits Mean Labs 6,12: Mandels k-statistic straggler

23 Statistical evaluation – Straggler/Outlier detection For Internal Use Only R limits r limits Mean Labs 5,9,12: Mandels k-statistic straggler

24 Statistical evaluation – Straggler/Outlier detection For Internal Use Only R limits r limits Mean Lab12: Mandels k-statistic outlier Labs 9,13: Mandels h-statistic straggler

25 Statistical evaluation – Straggler/Outlier detection For Internal Use Only R limits r limits Mean Lab 6: Mandels k-statistic straggler Labs 9,13: Mandels h-statistic straggler

26 Conclusion For Internal Use Only % RSD R meets the calculated acceptable value (% RSD R (Hor) ) based on the Horwitz equation after elimination of stragglers/ outlieres for FS, SC and WG formulations. % RSD R for both EC-formulations tested is slightly above the Horwitz value after elimination of stragglers/outlieres. Nevertheless this does not affect the validity of the results or the suitability of the analytical method. Due to the universal applicability of the method (all formulation types), the Headspace-technique using different sampling devices (fixed transfer line or gastight syringe) and different detectors used (FID or MS) a slightly higher coefficient of variation in this collaborative trial is acceptable.

27 Conclusion For Internal Use Only Based on the results of this CIPAC Collaborative Study we consider this method to be fit for use and recommend accepting it as a provisional CIPAC MT- method for the determination of toluene as relevant impurity of the active ingredient at low levels in solid formulated products and in water and organic solvent based liquid formulated products.