§ SUBPART L SCAFFOLDS
History Subpart L originally issued in December 1971 Amendments during the first two years: Planking grade Overhead protection Plank spans Guardrails Complete review of Subpart L initiated in 1977
History Scaffold injuries and fatalities continue despite Subpart L provisions Almost 10,000 scaffold related injuries annually. Over 75 scaffold-related fatalities annually Advisory Committee on Construction Safety and Health (ACCSH) consulted on draft revisions
Need for Additional Regulation BLS statistics: 72% of workers injured on scaffolds attributed accident to planking giving way, slips, or falling objects 70% of workers learn safety requirements on-the- job 25% received no training Only 1/3 of scaffolds equipped with guardrails
Need for Additional Regulation Scaffold related fatalities accounted for approximately 10% of construction fatalities OSHA determines revision of scaffold standard is necessary Estimates changes can save 50 lives and prevent 4500 injuries annually
A long process OSHA issued the notice of proposed rule making for the updated standard on November 25, 1986 It took 10 years to finalize Effective: November 29, 1996
Purpose of new standard More performance based, allows flexibility Simplifies language, eliminates redundancies Increased options for use of fall protection
Major issues resolved Trigger height for fall protection 10 feet 38 inch guardrail height when primary FP 36 inch when guardrails required and fall arrest used (e.g.: suspended scaffolds) Competent Person determines Fall Protection feasibility for erectors and dismantlers Crossbracing for guardrail per.451 (g)(4)(xv)
Scaffold Competent Person Preamble - page Knowledge of structural integrity Maintenance of scaffolds Effects of potential hazards Knowledge of standard
Subpart L - Scaffolds ( ) Scaffolds above 10 ft. - Fall protection Scaffold access Scaffold working levels - Planked & decked Body belt worn and lanyard attached to boom Training for employees using scaffolds
Organization of Standard Scope, application and definitions applicable to this subpart General requirements Additional requirements applicable to specific types of scaffolds Aerial lifts Training Appendix A - Scaffold Specifications Appendix B -(Reserved) Criteria for Determining the Feasibility of Providing Safe Access and Fall Protection for Scaffold Erectors and Dismantlers Appendix C - List of National Consensus Standards Appendix D - List of Training Topics for Scaffold Erectors and Dismantlers Appendix E - Drawings and Illustrations
§ Scope, Application Covers all scaffolds used in workplaces. Does not apply to crane or derrick suspended personnel platforms, which are covered by § (g). Aerial lifts are covered §
§ General Requirements For All Scaffolds (a) Capacity support own weight and 4 X the maximum intended load. suspension rope & hardware, 6 X the maximum intended load. stall load of scaffold hoist not to exceed 3 times its rated load. designed by a qualified person and built and loaded to design.
§ General Requirements For All Scaffolds (con’t) (b) Scaffold platform construction Platforms fully planked or decked no more than 1” gaps maximum openings of 9½” scaffold platforms and walkways 18” wide ladder jack, top plate bracket, roof bracket, and pump jack scaffold at least 12” wide guardrails and/or personal fall arrest systems for platforms and runways not 18” wide
Point Loading
Falling Object Protection
(b) Scaffold platform construction (con’t) Front edge of all platforms No more than 14” from the face of the work 3” from the face for outrigger scaffolds 18” from the face for plastering and lathing operations Platforms 10’ and less to extend at least 6” but not more than 12” past support unless designed and installed and/or guarded properly Platforms greater than 10’ no more than 18” past support unless designed and installed and/or guarded properly § General Requirements For All Scaffolds (con’t)
(b) Scaffold platform construction (con’t) Each abutted end of plank shall rest on a separate support surface. Overlap platforms not less than 12” only over supports, unless restrained to prevent movement. § General Requirements For All Scaffolds (con’t)
§ General Requirements For All Scaffolds (con’t) (b) Scaffold Platform Construction (con’t) No paint on wood platforms, except edges that may be marked for identification Fully planked between front upright and guardrail support No mixed scaffold components used unless compatible and integrity maintained No modification of mixed scaffold components unless a competent person approves No components of dissimilar metals unless approved by competent person
§ General Requirements Higher than 4:1 ratio restrained from tipping by guys, ties, or equivalent. Guys, ties, installed per recommendations or at the closest horizontal member to the 4:1 height Bear on adequate foundations Plumbed and braced (c) Criteria for supported scaffolds
Two of the most common scaffold violations: No guardrails Safe access not provided
This scaffold leg was placed on a loose rock This is a closer look at the base of the same scaffold This scaffold leg lacks a base plate and was placed on a hardened bag of mortar
§ General Requirements (con’t) (e) Access Must have safe access No access by cross braces Bottom rung not more than 24” high Rest platforms at 35’ intervals Sets access requirements for erectors and dismantlers ( September 2, 1997) Can use some end frames for access
Leveling device is snug. Sills are fully bearing on the ground. Base plate centered and secured. Top rail Mid-rail Toe board a.14” except for plastering then max. of 18” b.Max. 4 X base (CA 3 X Base) When over Tie off, Brace c.24” Max. Locking Devices Ladder c. David G. Allie a b.
§ General Requirements (con’t) Never overload No shore or lean-to scaffolds Inspected by competent person Immediately removed or repaired, braced if found substandard No horizontal movement with employees unless approved Maintain clearance near powerlines (f) Use
§ General Requirements (con’t) Erected, moved, dismantled or altered only under supervision of competent person No work on snow, ice covered platforms Tag lines on swinging loads Protect suspension ropes from heat, acid No work during storms or high winds (f) Use (con’t)
§ General Requirements (con’t) Support devices, 4 X the imposed load. Outrigger beams; metal or equal, and restrained Stabilize outrigger beams Direct connections evaluated by competent person (d) Criteria for All Suspension Scaffolds Counterweights not flowable material 4 wraps of rope on hoist at lowest point No repaired wire rope
§ General Requirements (con’t) Ropes inspected by competent person each shift No gasoline powered equipment or hoists Gears enclosed Automatic brake (locking paw) in addition to normal operating brake Manual hoists have a positive crank force to descend Tied to prevent swaying Emergency escape devices not used as suspended platforms (d) Criteria for All Suspension Scaffolds(con’t)
Scaffold Suspension Ropes Can Fail -- But This Photo Shows Another Reason Why A Safety Harness And Separate Lifeline Must Be Used. Workers Sometimes Need To Lean Over The Railings. Guardrails are required at the ends of this scaffold
(g) Fall protection (PFAS or guardrails) Required at 10 foot PFAS in lieu of guardrails on some scaffolds PFAS & guardrails on suspension scaffolds PFAS required for erectors and dismantlers were feasible after September 2, Toprails after , 38” to 45” high Use crossbracing in lieu of top or midrails in some cases § General Requirements (con’t)
Fatal Accident The lack of guardrails on this scaffold at the ends of the platforms cost one worker his life
§ General Requirements (con’t) (h) falling object protection Hardhats required Protect employees below Barricades to exclude working below Toe boards at edges of platforms Allows panels and screens Canopies allowed
Section Training Requirements Five training areas Nature of electrical, fall, and falling object hazards Correct procedures for protection of above Proper use the scaffold Load capacities of scaffolds Requirements of Subpart L Retraining as necessary to restore proficiency
Common Sources of Scaffolding Hazards Bases Legs on unstable objects (bricks, blocks, scrap lumber) Leg loads not adequately distributed by bases and sills Bare Pipe area =.03 sq. in. 5” x 5” baseplate = 0.17 sq. ft. 2 x 10 x 18” long = 1.25 sq. ft.
Common Sources of Scaffolding Hazards Bracing Strength of scaffold depends on frequency of bracing maintains support vertically to maximize load- bearing capacity limits movement in system must be properly and consistently installed each frame must be braced to at least one other frame
Common Sources of Scaffolding Hazards Scaffold Loads Point Loads vs. Distributed Ultimate load (Point of Failure) Allowable = Ultimate / Safety factor of 4 Actual Work load can be calculated
Common Sources of Scaffolding Hazards Working Load Allowable Load = Area of scaffold x rating example ((5’x7’) x 50lbs/sq.ft. Calculate actual loads (workers + tools + bricks, etc.) Divide by 4 for each leg of the scaffold Add weight of frames to ground = total leg load Compare to Allowable above
Aerial Lifts
Lift controls tested daily Only authorized persons to operate Never tie off to object outside the basket Harness and lanyard required Feet kept firmly on the floor of the basket No planks or ladders used for work position Never exceed basket weight limits Lift trucks not to be moved w/ basket elevated Upper and Lower controls Lower controls for emergency
Serious injuries often result from workers not not having the right tools or equipment needed to do the work safely
An aerial lift can be used to work safely at elevations But not when used like this!
Questions?