Rev. 1 Permit to Work System Awareness Plus Presentation Covers the General Work Permit’s Use With Other Permit Form.

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Presentation transcript:

Rev. 1 Permit to Work System Awareness Plus Presentation Covers the General Work Permit’s Use With Other Permit Form

Rev. 1 2 OBJECTIVE  To explain the work permit process and the various forms that may be used, and which type of form to use where.  To describe the basic requirements of a good permit system.  To understand in which situations a General Work permit is required.  To provide details on where additional information can be obtained.

Rev. 1 3 Work Permit The work permit process is done at the end of the assessment (planning) phase and is the beginning of the control phase of the hazard management process.

Rev. 1 4 Types of Work Being Permitted  GENERAL (Cold) WORK : Covers all maintenance and construction activities, or any other activities outside normal operations that does not involve any form of hot work or confined space entry.  HOT WORK: Covers all work activities that involve a source of ignition, or where sufficient heat may be generated to ignite flammable or combustible materials. Used in conjunction with a General Work Permit  CONFINED SPACE ENTRY: Required for entry into any area, storage vessel, with restricted entry and exit and where there is a potential for a hazardous environment to exist.

Rev. 1 5 Type of Work Versus Type of Permit Form Required  General (Cold) Work General Work Permit or an equivalent permit form  Hot Work Hot Work Form or an equivalent permit form  Confined Space Entry ---- Confined Space Entry Form or an equivalent permit form  Other Forms that may be required in conjunction with the relevant work permit, but are themselves not a work permit:  Energized Electrical Work Form  Excavation Form  Equipment Isolation Checklist  Job Safety Analysis (JSA) form

Rev. 1 6 Work Permit/Forms – Samples Hot Work Form  General Work Permit 

Rev. 1 7 Work Permit/Forms – Samples cont. Excavation Form  Confined Space Entry Form 

Rev. 1 8 Energized Electrical Work Form The Energized Electrical Work Form’s Section ”B” can be used to help ensure energized electrical equipment is properly prepared for work. Section “A” Section “B” of this form is to be completed by a qualified electrician who is to perform the work. Section “C” to be the approval section to be completed by the facility’s management or their delegated personnel.

Rev. 1 9 Equipment Isolation Checklist

Rev Phases of the Work Cycle  Planning Phase -- Before any work can begin ●Plan the work ●Review the job site ●Complete Lock-out & Tag-out of equipment as per the completed Equipment Isolation Checklist ●Review job tasks with facility management/operations ●Initiate the necessary work permit forms ●Explain the permit conditions and requirements to the Permit Holder ●Permit Holder to conduct a tool box talk with the workers and post at the job site.  Work in Progress Phase ---- During the Work ● Workers to comply with all permit and Job Safety Analysis conditions and requirements ● Stop work if job’s scope or site conditions change ● Monitor personnel during work  Completion of Work Phase ---- Permitted work completed ●Permit Issuer (or designated person) to inspect job site before closing

Rev Permitting Sequence  All permitted work requires a General Work Permit to be issued for the job task required to be issued.  Normally the General Work Permit will be valid for the entire shift of the Permit Issuer.  If hot work is required to be performed an additional Hot Work Form must be issued in addition to the General Work Permit.  Normally the Hot Work Form will be issued for the period the hot work is required and not for the entire shift.  If confined space entry is required a Confined Space Entry Form shall be issued in addition to the General Work Permit.  If work on energized electrical equipment is required an Energized Electrical Work Form shall be issued in addition to the General Work Permit.

Rev Permits Extension and Renewals  Permit extension (Same Day) All three of the Work Permitting forms can be extended, but the total time of the work permit can not exceed 16 hours.  An extension can only be granted by that shifts Permit Issuer with all copies being recovered and signed by the Permit Holder and Permit Issuer.  Renewal Work Permits for General Work and Hot Work can both be renewed for up to six days providing there is no change to the scope of work, site conditions and all requirements of the permit are verified as continuing to be met. Note: A work permit for entry into a confined space can not be renewed, a new permit must be completed each day.

Rev Work Permitry Forms - Minimum Requirements  Permit forms shall at the minimum include the following elements:  Permit forms to have an original and either one or two carbon copies.  Permit form’s original to be in the language of the land, and (if not English) one carbon copy to be in English and the second in the language of the land.  Permit forms to be printed with sequential serial numbers  Different types of permits/forms are to be identifiable by their color. (e.g. Yellow – General Work Permit, pink – Hot Work Form and Green – Confined Space Entry Form, Energized Electrical Wok Form - Blue)  Permit Issuer to go over all permit requirements and conditions with the Permit Holder who will then sign the form if in agreement.

Rev Work Permitry Forms - Minimum Requirements (continued)  Original (and if not in English an English copy) to be issued to the Permit Holder.  Permit Holder to conduct a Safety Briefing with workers.  If Permit Holder will work alone he is required to complete a “Safe Performance Self Assessment” before starting work.  Permit Original shall be displayed in a visible location at job site.  Originals( and copies) to be returned to the permit issuer upon completion of the work or end of permit form’s allotted time frame.  Permit Issuer to confirm job completed and job site OK before the permit form to be signed off as completed.  Work permits to be retained for a defined period as define by Company and or Regulatory requirements.

Rev Work Permits Forms -Contents  Each work permitry form shall clearly cover the following:  A specific description of the work to be done.  The location of the work site and or area.  The identification of the equipment to be worked on.  The name of the person requesting the permit.  The date and times for which the permit is valid.  A list of the tools required to perform the work.  Cross reference to other permit forms or other documents  What product the vessel or equipment last contained.  Details of any gas testing conducted (as appropriate).  Details of isolation requirements (Lock-Out & Tag-Out).  Details of any special safety precautions and site conditions required.  An Approval & Sign Off Section

Rev Work Permit – Requirements Before Starting Work After issuance of a Work Permit the following must occur before work commences:  All conditions, precautions, and restrictions on the permit must have been satisfied.  Any additional forms noted as being required must be obtained (e.g. Confined Space Entry Form, Hot Work Form excavation form, Energized Electrical Work Form)  Permit Holder to hold a safety briefing at job site to convey the permit or permits requirements and conditions to the workers at the work site.  Permit and copy of related forms (JSA, EIC) is to be suitably displayed at the work site.  Work must commence within 30 minutes of the permit being issued or if not, revaluated by the Permit Issuer.

Rev General Work Permits – Typical Applications  Opening or breaking into equipment (using hand or pneumatic tools only)  Blinding (using hand or pneumatic tools only)  Work on tanks, not involving any form of hot work  Work on in-service equipment (e.g. tightening of packing on valve stem using hand tools only)  Use of pneumatic impact wrenches  Pneumatic drills and saws  Rotating or ratchet type pipe cutters  Removal from service of a major fire protection system  Excavation work (involving no source of ignition)  Painting

Rev Note: for further details relating to hot work, refer to the Safety Bulletin on hot work. The following are recommended guidelines for hot work to be performed in a classified (hazardous) zone of a facility.  All open drains to be covered within 50 feet  Gas Testing to done at all covered drains, and other potential sources of flammable vapors  Hot Work: 0% LEL Required  Oxygen level between 19.5% and 23% 1  Toxic gases or vapors below TWA (unless respiratory protection)  (H 2 S < 5 PPM,  CO < 25 PPM  Benzene < 0.5 ppm  Other: Refer to MSDS sheet Hot Work

Rev Hot Work Form – Some Typical Applications  Welding  Acetylene or gas cutting or burning  Soldering  Concrete cutting  Grinding  Metal chipping  Use of any open flames  Use of non-explosion proof electrical equipment  Opening of live explosion proof panels in a hazardous area  Use of motorized machinery  Personal electrical/electronic devices (e.g. cameras, etc.)  Abrasion blasting Note: for further details relating to hot work, and control measures used when undertaking hot work, refer to the Safety Bulletin on Hot Work.

Rev Note: for further details relating to confined space entry, refer to the Safety Bulletin on confined space entry. The following are recommended guidelines for entry and work within confined spaces  Entry: less than 10% LEL 1 meter reading  General or Cold Work only: less than 10% LEL 1  Hot Work: 0% LEL  Oxygen level between 19.5% and 23% 2  Toxic gases or vapors below TWA (if without respiratory protection)  (H 2 S < 5 PPM,  CO < 25 PPM  Benzene < 0.5 ppm  Other: Refer to MSDS sheet for previous content of the equipment. Confined Space Entry

Rev Confine Space – Examples  Storage Tanks (both above and below ground)  Excavations if at a depth of 1.5 Meters (5 feet) or greater  Duct work  Storm Sewer Piping  Vessels (e.g. Boilers, Knockout drums, etc)  Enclosed skirts of vessels and equipment with limited access  Enclosed crawl spaces under buildings  Oily water separators at a facility  Open top floating roof tanks if the tank’s floating roof is at or greater than 1.5 M from the tank’s rim Note: for further details relating to hot work, and control measures used when undertaking hot work, refer to the Safety Bulletin on Confined Space.

Rev Work Permits – Additional Information For additional details on permit to work requirements refer to:  Your operating procedures  Your Company’s HES Specialist  Your Regional Safety Specialist  General Work Permit Decision Workflow