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Presentation transcript:

Template v7 January 30, Copyright © Infor. All Rights Reserved. Infor Confidential Copyright © Infor. All Rights Reserved. 1 Factory Track 6.0 for Infor LN Production Transactions including Kanban FT6LNA05

Template v7 January 30, Copyright © Infor. All Rights Reserved. Infor Confidential Production As Built Report Operation Report Production Return Material Unplanned Material Issue

Template v7 January 30, Copyright © Infor. All Rights Reserved. Infor Confidential As Built Used to Report As-Built Components, linking component serials or lots to end item serial numbers Scan in end-item and serial number Scan in component item and serial/lot number Option to add unexpected component to end- item Component can be lot, serial-controlled or both

Template v7 January 30, Copyright © Infor. All Rights Reserved. Infor Confidential Report Operation Used to Report Quantities Completed and Rejected against a Production Order Operation Option to report by Serial Number Enter Quantity Completed Enter Quantity Rejected and Reason Report Operation Complete Option to Report Order Complete if Final Operation

Template v7 January 30, Copyright © Infor. All Rights Reserved. Infor Confidential Report Production Used to Report Quantities Completed and Rejected against a Production Order Option to report by Serial or Lot Number Enter Quantity Completed Enter Quantity Rejected and Reason Report Order Complete Option to Perform Receipt Option to Perform Putaway Option to Cross Dock

Template v7 January 30, Copyright © Infor. All Rights Reserved. Infor Confidential Return Material Used to return to stock items which had previously been issued to a Production Order Scan in the Order Number Scan in the Item being returned – must have previously been issued to this order Scan in the Warehouse and Location that the goods are to be returned to Enter the quantity Supports the Return of Lots, Serials and Handling Units

Template v7 January 30, Copyright © Infor. All Rights Reserved. Infor Confidential Unplanned Material Issue Used to issue additional items to a Production Order Scan in the Order and Operation Scan in the item and the issuing location Enter the quantity Supports the Issue of Lots, Serials and Handling Units

Template v7 January 30, Copyright © Infor. All Rights Reserved. Infor Confidential Kanban Concepts Kanban Parameters Kanban Fulfilment Methods Kanban Items Kanban Locations Kanban Loops Kanban IDs Kanban Statuses Kanban Requests Kanban Processing Kanban Picking Kanban Receiving Reporting Production Kanban Delivering

Template v7 January 30, Copyright © Infor. All Rights Reserved. Infor Confidential Kanban Parameters Identify Methods of Fulfilment Purchase Transfer Replenishment Production Identify Standard Settings for each Method Identify Number Series for IDs and Requests Identify Adjustment Code if Auto Write-Off is selected

Template v7 January 30, Copyright © Infor. All Rights Reserved. Infor Confidential Kanban Fulfilment Methods Purchase Create Purchase Order Lines to refill Kanban Create Purchase Schedules to refill Kanban Transfer Create Transfer Order to refill Kanban ‘one-step’ method to refill from local warehouse Pick from original location automatically delivering to Kanban location Replenishment Create Transfer Order to refill Kanban ‘two-step’ method to refill from remote warehouse Pick from original location Deliver to Kanban location Production Create Production Order to refill Kanban

Template v7 January 30, Copyright © Infor. All Rights Reserved. Infor Confidential Kanban Items Subset of LN Items identified as being handled by Kanban process Identify standard method of refilling Purchase – identify supplier Transfer/Replenishment – identify source warehouse Production – identify routing to be used Identify standard Kanban Size Overwrite Standard Settings related to Fulfilment Method if necessary

Template v7 January 30, Copyright © Infor. All Rights Reserved. Infor Confidential Kanban Locations Must Relate to LN Warehouse Must relate to LN Location if warehouse is location-controlled Multiple Kanban Locations can relate to a single LN Warehouse or Warehouse/Location Identified as ‘Warehouse’ or ‘Production’ location Production location cannot be used to source any other Kanban requests

Template v7 January 30, Copyright © Infor. All Rights Reserved. Infor Confidential Kanban Loops Link Kanban Item with Kanban Location Overwrite Kanban Item settings if necessary

Template v7 January 30, Copyright © Infor. All Rights Reserved. Infor Confidential Kanban IDs Actual Kanban Bin Can only be refilled once at a time Linked to Kanban Loop Can be Permanent or Temporary Up to End-Date Number of refills Status identifying what state the Kanban is in Initially created as ‘In Stock’

Template v7 January 30, Copyright © Infor. All Rights Reserved. Infor Confidential Kanban Statuses In Stock Requested Approved On Order Partially Received Received Cancelled Rejected

Template v7 January 30, Copyright © Infor. All Rights Reserved. Infor Confidential Kanban Requests Created when a Kanban ID is scanned for refilling Changes status of Kanban ID to ‘Requested’ Optional Step to approve request before converting to order If Approval Step is not required, Kanban ID status is automatically set to ‘Approved’ If Approval Step is required and the request is rejected, the status of the Kanban ID is set to ‘Rejected’ Converted to order by batch process

Template v7 January 30, Copyright © Infor. All Rights Reserved. Infor Confidential Kanban Processing Approved Requests converted to orders by batch process Creates Purchase Orders, Purchase Schedules, Transfer Orders, Production Orders as required For Transfer orders, option is provided to generate outbound automatically Created orders handled as in standard system Converts status of Kanban ID from ‘Approved’ to ‘On Order’

Template v7 January 30, Copyright © Infor. All Rights Reserved. Infor Confidential Kanban Picking Pick Transfer Order using standard Picking session System automatically detects Kanban ID Places into Kanban Location if ‘one-step’ order, changing status of Kanban ID to ‘In Stock’ Will automatically write-off stock if auto-consume option is turned on Places into Kanban Holding location if ‘two-step’ order for delivery to Kanban Location, changing status of Kanban ID to ‘Received’

Template v7 January 30, Copyright © Infor. All Rights Reserved. Infor Confidential Kanban Receiving Receive Purchase Order or Schedule using standard Receiving session Can scan in Kanban ID if provided System automatically detects Kanban ID Places into Kanban Location if ‘one-step’ order, changing status of Kanban ID to ‘In Stock’ Will automatically write-off stock if auto-consume option is turned on Places into Kanban Holding location if ‘two-step’ order for delivery to Kanban Location, changing status of Kanban ID to ‘Received’

Template v7 January 30, Copyright © Infor. All Rights Reserved. Infor Confidential Reporting Production Report Production Order using standard Report Production session Can scan in Kanban ID if provided System automatically detects Kanban ID Places into Kanban Location if ‘one-step’ order, changing status of Kanban ID to ‘In Stock’ Will automatically write-off stock if auto-consume option is turned on Places into Kanban Holding location if ‘two-step’ order for delivery to Kanban Location, changing status of Kanban ID to ‘Received’

Template v7 January 30, Copyright © Infor. All Rights Reserved. Infor Confidential Kanban Menu Kanban Create Kanban Request Kanban Delivery Kanban Cancel Kanban Reinstate Kanban Reset Kanban Status

Template v7 January 30, Copyright © Infor. All Rights Reserved. Infor Confidential Kanban Create Used at time of Implementation to create Kanban IDs Need to identify Kanban Loop (Item and Location) Option for Temporary Kanbans to cater for peaks and troughs based on Number of Refills End Date Created with status of ‘In Stock’

Template v7 January 30, Copyright © Infor. All Rights Reserved. Infor Confidential Kanban Request Used to request the refilling of a specific Kanban ID Scanned ID must have status of ‘In Stock’ or ‘Rejected’ Request created with status of ‘Requested’ (if approval is a required step) or ‘Approved’ (if approval is automatic) Request is converted to the appropriate type of order by LN Process Request session Request can be Approved or Rejected by LN Approval and Rejection sessions

Template v7 January 30, Copyright © Infor. All Rights Reserved. Infor Confidential Kanban Delivery Used to deliver Kanban ID to final destination after receipt Only required if option for ‘Direct Delivery’ is not selected Kanban ID must have a status of ‘Received’ and reside in the Kanban holding location Converts the status of the Kanban ID to ‘In Stock’

Template v7 January 30, Copyright © Infor. All Rights Reserved. Infor Confidential Kanban Cancel Used to Cancel a specific Kanban ID Used when a Kanban ID is no longer required Must have a status of ‘In Stock’ or ‘Rejected’ Changes the status to ‘Cancelled’ Means that the Kanban ID can no longer be requested

Template v7 January 30, Copyright © Infor. All Rights Reserved. Infor Confidential Kanban Reinstate Used to Reinstate a previously-cancelled Kanban ID Used when a Kanban ID was erroneously cancelled Must have a status of ‘Cancelled’ Changes the status to ‘In Stock’ Means that the Kanban ID can now be requested again

Template v7 January 30, Copyright © Infor. All Rights Reserved. Infor Confidential Kanban Reset Used to reset the status of a Kanban ID back to ‘In Stock’ Used when transaction has been performed directly in LN without reference to the Kanban ID

Template v7 January 30, Copyright © Infor. All Rights Reserved. Infor Confidential Kanban Status Used to display the current status of Kanban ID

Template v7 January 30, Copyright © Infor. All Rights Reserved. Infor Confidential Copyright © Infor. All Rights Reserved Factory Track 6.0 for Infor LN Production Transactions including Kanban