Vertical Pump Motor Manifold Upgrade

VPMM Replaces Existing Pumps, Motors, Relief Valves, Check Valves, Discharge Filters, Pump Running Pressure Gauges, Pressure Switches and Reservoir Heaters Replaces Existing Pumps, Motors, Relief Valves, Check Valves, Discharge Filters, Pump Running Pressure Gauges, Pressure Switches and Reservoir Heaters

VPMM Components Motor Pump VPMM Manifold Reservoir Pad Heater

VPMM Manifold Components Pump Discharge Flow Gauge Pump Running Pressure Gauge Pressure Switch Isolation Valve Pump Discharge Filter Cap Pump Pressure Switch Pressure Gauge Isolation Valve Pump Discharge Differential Pressure Indicator

VPMM Manifold Components continued Filter Drain Port Discharge Filter Cap Safety Relief Valve Filter Cap Test Point Pump Casing Fill Port

VPMM Components continued Pump Suction (Inlet) Isolation Valve

VPMM Startup and Operation

VPMM-Startup and Operation Verify that pump casing is full of fluid –Only required on initial startup of pump, after performing maintenance on the pump or if the reservoir is drained –Fill thru Pump Casing Fill Connection on VPMM manifold

VPMM-Startup and Operation Verify that Pump Suction (Inlet) Isolation Valve is opened Pump Suction (Inlet) Isolation Valve

VPMM-Startup and Operation continued FV-1 Valve Pump Discharge Isolation Valve Open Pump Discharge Isolation Valve Open system Bypass Valve FV-1

VPMM-Startup and Operation Open Pump Running Pressure Gauge and Pressure Switch Isolation Valves Start the Pump Slowly close FV-1 Valve Pump Running Pressure Gauge Pressure Switch Isolation Valve Pump Pressure Switch Pressure Gauge Isolation Valve

VPMM Changing Discharge Filter

Change filter element –Whenever high differential pressure is indicated Fluid must be above 85 o F for reliable alarm Differential Pressure Indicator

VPMM Changing Discharge Filter continued Start standby pump and verify it is running properly Shut down the pump where filter will be changed and tag out motor Close associated pump discharge line isolation valve

VPMM Changing Discharge Filter Filter Cap Test Point Schroeder Microflex hose Attach one end of the Schroeder Microflex hose (provided with VPMM) to the test point on the filter cap in order to bleed off any residual hydraulic pressure and lace a container that will hold approximately one quart of EHC fluid under this port.

VPMM Changing Discharge Filter continued Remove the cover on the fitting on the port labeled, “FILTER DRAIN PORT”. Filter Drain Port

VPMM Changing Discharge Filter continued Clean off the top of the pump control manifold using a clean lint free cloth Loosen the four bolts holding the filter cap to the pump control manifold. Fluid should start to drain out of the “FILTER DRAIN PORT Filter Cap

VPMM Changing Discharge Filter continued Filter Cap Filter Element Remove the filter cap

VPMM Changing Discharge Filter continued Remove the high pressure filter element and replace it with the new one.

VPMM Changing Discharge Filter continued Prior to replacing the filter cap check the o-ring and replace as needed Filter Cap O-Ring

VPMM Changing Discharge Filter continued Replace the filter cap. Replace the cover in the port labeled, “FILTER DRAIN PORT”.

VPMM Changing Discharge Filter continued Schroeder Microflex hose Filter Cap Test Point Pump Control Manifold Test Point Verify that one end of the Microflex test hose is still connected to the test point on the filter cap and connect the other end to the test point on the pump control manifold

VPMM Changing Discharge Filter continued With the pump discharge isolation valve closed, start the hydraulic pump and allow the pump to run for at least one (1) minute. Shut the pump down Remove the Microflex test hose from both test points Open the pump discharge isolation valve. Return the pump to “Normal” or “Standby Mode”

VPMM Heaters and Control Cabinet

Reservoir Heater x 6Heater Control Cabinet

VPMM Heater Control Cabinet Power On Light Heater Controller Electrical Disconnect Switch Heater On Light

VPMM Heater Control Cabinet continued Heater Control is pre-programmed and ready to operate –Close Electrical Disconnect Switch Adjustable set point set at 85 o F –The Side Stream Filtering System should be in service when the main pumps are shut down for efficient heating of the fluid

Thank You Barry Sibul & Company 1400 S. Ocean Blvd. Suite N-902 Boca Raton, FL Phone Fax Web site -