10/2/2016 - STP R&D coordination meeting 04 2 FCC-ee vacuum System R. Kersevan CERN-TE-VSC-VSM.

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Presentation transcript:

10/2/ STP R&D coordination meeting 04 2 FCC-ee vacuum System R. Kersevan CERN-TE-VSC-VSM

X: LEP-104 GeV x

At the TLEP workshops no. 4 and 6 the different versions of the FCC-ee accelerator have already been discussed in terms of SR spectra, flux, power and their linear and surfacic densities (see bonus slides) Vacuum-wise the most challenging is the Z-pole machine at 45.5 GeV, due to its extremely large beam current, 1450 mA Outgassing: Under the assumption of a large bending radius and no lumped absorber (à-la LEP) the specific outgassing rate Q(mbar · l/s/m) is related to the linear photon flux F(ph/s/m) by the formula: Q =  · F · k where  is the photon-induced desorption (PID) rate (mol/ph) and k is a conversion factor (mbar·l/mol), k=4.05E °C). The linear photon flux is: F = 8.08E+17 · E(GeV) · I(mA) / (2  ), with  = m; for FCC-ee Z, F = 5.3E+22/ (2  ) = 5.3E+22/ 6.16E+4 = 8.6E+17 (ph/s/m) This leads to Q =  · 8.6E+17 · 4.05E-20 =  · 3.48E-2 (mbar*l/s/m)  varies over several orders of magnitude (~1E-2  ~1E-7): it depends on the material, cleaning procedures, surface finish, any eventual coatings, bake-out temperature, and most of all it depends on the integrated photon dose (ph/m) at a given location (determined by the geometry of the vacuum chamber and any photon absorbers, accounting for photon scattering) For a given/needed average pressure along the ring, dictated by machine-physics issues, such as beam-gas scattering lifetime, beam-loss and related energy deposition, e-cloud (for the e + beam), etc… it is therefore important to get as quickly as possible a low 

This reduction can be obtained by collecting the photon flux on short discrete absorbers (like done on most modern light sources), and installing near the absorbers as much pumping speed as possible (compatibly with conductance limitations) To improve things even further, NEG-coating would be beneficial, as it possesses an intrinsically low PID yield (>2 orders of magnitude lower than un-coated surface) NEG-coating would also be beneficial in reducing the e-cloud in the e + ring Other possibility is given by TiN-coating, as employed on a large scale at KEK-B and SuperKEKB as well, although TiN does not give a PID yield reduction, and therefore needs to have some sort of effective pumping installed along with it. Same for a- Carbon and the Laser-Engineered Surface Structures (LESS). Pumping: Lumped pumping (number of pumps depending on the conductance of the vacuum chamber) can be prohibitively expensive for a 100 km-long machine Distributed pumping can be implemented only via NEG-strips (like LEP did), as the magnetic field of the dipoles is too weak for implementing distributed ion-pumps (like the US B-Factory did for the high-energy ring, or CESR at Cornell) Distributed pumping can also be obtained by applying NEG-coating (like in the LHC’s LSSs) The advantage of distributed pumping vs lumped pumping is that the former does not depend on the conductance of the chamber, while the latter does In-situ bake-out is highly recommended, and probably necessary in order to obtain rapidly a low-Z residual gas composition. It is mandatory in case of NEG-coating.

Conceptual proposal: Based on the considerations outlined above, a conceptual design has been proposed which implements localized SR absorbers (to speed-up the conditioning time and minimize photon scattering) Another important feature of the localized absorbers is that they allow concentrating the Compton-scattered flux (especially for the very-high energy machines), which could constitute a potential source of activation in the tunnel and damage to the magnet coils and any sensitive electronic equipment, in addition to the formation of ozone and related corrosion (see L. Lari’s presentation at 6 th TLEP Workshop, and F. Cerutti at FCC Kick-Off, Univ. Geneva) The proposed cross-section of the vacuum chamber is elliptical, 90x30 mm 2 (HxV) The material of choice is copper, 2 mm-thick (C. Garion, TE-VSC, has checked its mechanical fitness under bake-out conditions: OK) Aluminium could also be a choice, but it is much more transparent to penetrating gamma rays, possibly requiring additional distributed shielding (like LEP). Aluminium has also a higher PID as compared to copper, in case of non-NEG-coated chamber The interconnecting space between dipoles and between dipoles and quadrupoles has been used to install SR photon absorbers (with heavy shielding), bellows, BPMs, pumping ports, flanges, connections for water cooling of the chambers/absorbers, and the necessary anchoring fixed points, as schematized below:

FODO Cell – V16 (B.Harer, CERN) Q S D Q D = Dipole, L = 10 m Q = Quadrupole, L = 1.5 m S = Sextupole, L =0.5 m  Total number of dipoles: 2x 6152  S S D S Q 10.0 m1.5 m 0.5 m m 50 m D D 0.65 m0.15 m Half-Cell Courtesy: B. Harer

Dipole Quadrupole Sextupole Assumptions: 1 Absorber, 30~35 cm long, downstream of the dipole Dipole length: ~ 10 m Quad length: ~ 1.5 m TLEP cell layout Half cell Courtesy: C. Garion

Assumptions: Quadrupoles and sextupoles with the same chamber and on same girder (two halfs?) IC BB Coils: 10 cm Absorber: 30 cm Flanges : 5 cm bellows : 9 cm (65 + 2*12.5)  IC BB: ~ 65 cm IC BQ IC QB Interconnection types and naming convention Interconnection BB Courtesy: C. Garion

Coils: 10 cm Absorber: 30 cm Flanges : 5 cm bellows : 5 cm (25 + 2*12.5)  IC BQ: ~ 55 cm Coils: 5 cm Coils: 15 cm Coils: 5 cm BPM: 20 cm Pumping port / valve: 15 cm bellows : 9 cm (65 + 2*12.5) Flanges : 5 cm  IC BQ: ~ 65 cm Coils: 10 cm Interconnections BQ and QB (conceptual, dimensions subject to change) Courtesy: C. Garion

Half cell (conceptual, dimensions subject to change) 65 cm 55 cm65 cm 15 cm L_interconnection: 185 cm (coils extremities included) Courtesy: C. Garion

Photon ray-tracing: 175 Gev tt vs 45.5 GeV Z 30 cm-long wedge-shaped absorbers (Cu or GlidCop); One placed inside each 10m-long dipole, plus 1 in the 0.65m-long dipole-dipole IC and 1 in the IC BQ (or IC QB) Distance between tip of absorber and beam axis is 24 mm The photon flux of the Z-machine is >50 times higher than that of tt!

Photon ray-tracing: 175 Gev tt vs 45.5 GeV Z Flat absorber inclined only around a vertical axis is not sufficient: the power density (W/mm 2 ) is locally too high, would probably need GlidCop instead of OFH copper New conceptual design of the absorber(right): Introduce an additional inclination, to spread the SR power on a bigger surface; V-shaped groove… 15.5 deg inclination (with respect to orbit plane)  1/3.6 x peak power density Groove dimensions: 4 mm high, ~ 150 mm-long A B C D A B C D

Photon ray-tracing: 45.5 GeV Z 35 cm-long wedge-shaped absorbers (Cu or GlidCop) with V-groove to reduce power density; Analysis of temperature distribution in case of vertical misalignment under way;

Pressure Profiles for Different Pumping/Material/Coating Choice

Conclusions and to-do list: A preliminary cost-analysis NEG-coating vs lumped pumping has been carried out, based on the cost of LEP and the experience gained on the extensive NEG-coating of the LHC’s LSSs Based on this, it is argued that NEG-coating is an economically attractive option w.r.t. the lumped pumping one (no explicit cost estimate mentioned here) A closer look at the sectorisation of the vacuum system should be given, especially in terms of total electric power needed in the tunnel during bake-outs R&D on bake-out heating systems capable of sustaining the high-radiation background near the shielded absorbers needs to be carried out (removable jackets?) Prototyping of the welding (brazing?) joint between Cu chamber and absorbers needs to be done The extremely high vertical collimation of the SR power generated by the W and tt machines is difficult to simulate experimentally: 1/  of the order of 3  rad, i.e. +/- 40  m SR fan projected at 26.5 m! (tt case), slightly diluted by the beam size and lattice functions The calculated SR power density (W/mm 2 ) is a bit higher than that of the crotch absorbers of existing light sources (ref. ESRF 3-Tesla wiggler absorber: peak power density ~ 210 W/cm 2 ; material GlidCop): need careful optimization of the geometry of the absorbers and their cooling (high water flows with concomitant corrosion issues and neutron production) (collab. FLUKA team) Effect of the periodic arrangement of the protruding SR absorbers (and their shape) on the geometric impedance budget is being carried out (collab. Univ. Rome) Integration of conceptual design with cross-section of magnets Booster: waiting for details about the magnets’ size and lattice By Rome’s FCC Workshop, the FLUKA and geometric impedance analysis and results will be integrated in this presentation

BONUS SLIDES Update on TLEP Vacuum Design The SR spectrum of TLEP-t and –h, are compared to the spectrum for LEP-2 and that of the 6 GeV ESRF light source 6 th TLEP Workshop – CERN – October 2013 R. Kersevan - CERN – TE-VSC-IVM 18 SR Spectra,Linear Power Densities

Update on TLEP Vacuum Design 90x30 mm2 elliptical cross-section 6 th TLEP Workshop – CERN – October 2013 R. Kersevan - CERN – TE-VSC-IVM 19 Conductances, Pressure Profiles NOT to scale! Cross section  A minimum thickness of 2 and 4 mm is considered for copper and aluminium, respectively. Deformed shape under vacuum (copper) Von Mises stress field under vacuum

Update on TLEP Vacuum Design The specific conductance of a 90x30 mm 2 elliptical cross-section is l*m/s In a uniform cross-section tube with uniform outgassing, a regular pump spacing of L meters will decrease the installed pumping speed S inst via the well known equation S eff = (1/S inst +L/12/C spec ) -1 6 th TLEP Workshop – CERN – October 2013 R. Kersevan - CERN – TE-VSC-IVM 20 Conductances, Pressure Profiles It doesn’t pay to install large pumps,as the conductance will “kill” the pumping speed! 1000 l/s pumps spaced ~ 11m apart will give only a ~53 l/s effective speed

Update on TLEP Vacuum Design The photodesorption yield data measured for copper (previous figure) are fitted and used to find the “conditioning time at full nominal current ” for the 3 versions of TLEP and, for reference, for the ESRF 6 th TLEP Workshop – CERN – October 2013 R. Kersevan - CERN – TE-VSC-IVM 21 Vacuum Conditioning Time Example: in order to get to eta=1.0E-3 mol/ph, one would have to fill the ring at nominal current for 130k sec for TLEP-t, 46k sec for TLEP-h, 1600 sec for TLEP-z, vs 300 sec for the ESRF dipole IMPORTANT NOTE: This is valid for SR hitting uniformly the vacuum chamber wall, with lumped absorbers after each dipole the photon dose (ph/m) “accelerates” by a factor of ~ 11!

Update on TLEP Vacuum Design 6 th TLEP Workshop – CERN – October 2013 R. Kersevan - CERN – TE-VSC-IVM 22 Behaviour of the pressure in LEP and LEP-2 vs beam energy and SR power (N. Hilleret, CAS Vacuum 2006)