Hydraulic Press in New Age --Drive your press with servo.

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Presentation transcript:

Hydraulic Press in New Age --Drive your press with servo

2. Features, Advantages & Benefits 1. Introduction Contents 3. System detail 4. Case & Data

Pressure and flow double closed- loop control ESTUN servo system PQ Decoupling control algorithm Rexroth (or specified) Internal gear pump 1.Introduction-SVP SVP –Servo Variable-speed Pump (each pump 25cc ~250cc) SVP system is formed by pressure and flow double closed-loop control. The power and speed of whole press system is optimum adjustable, after SVP replaces the classic AC motor and pump system.

Triple protection high overload capacity 1‰ repeatability precision ±0.3bar accuracy ±0.1mm Injection Flow response 20ms Pressure response 70ms Decompression time120ms Permanent magnet synchronous servo motor PQ Decoupling control algorithm 40%~80% Energy saving Energy saving High Efficiency DurableAccuracy 1.Introduction-SVP

2. Features, Advantages & Benefits Product featuresAdvantagesBenefit No need valve control system high efficiency, low power consumption up to 80% energy saving, Block-based design, compact oil tank 50% less Installation volume high productivity, easy to install, retrofitting position, pressure and flow triple closed-loop control Up to 80% Hydraulic oil savingAccurate, maintenance free Full process monitoringSystem self-diagnoseLow failure rate Specially designed algorithm for hydraulic system Total solution is ready for use Short developing, designing, and installation time. extremely testing, training and maintenance costs saving.

Servo hydraulic press machines Instruction signal Motor rotate Instruction Pressure & speed feedback 3. System detail

Power timePower consumption of traditional pump Power consumption of electrical hydraulic system No power consumption in stand by stage Stand bymovingworkingpressure maintainingunloadingreturn Energy consumption curve of two kinds of hydraulic press machine 3. System detail

TIANDUAN 200T Sheet drawing press YANGLI 315T Hydraulic press 4. Case & Data

黑色:流量反馈 1500Rpm 绿色:流量给定 1500Rpm 黑色:流量反馈 1200Rpm 绿色:流量给定 1200Rpm 红色:压力反馈 25.0Mpa 压力精度 ±0.1Mpa Flow characteristic curve Pressure characteristic curve 4. Case & Data

HAIDE high precision hydraulic pressure machine PENGDA DSVP high precision hydraulic pressure machine 4. Case & Data

XINHONG Machinery T Hydraulic Press Machine 4. Case & Data

6 sets 35kw servo, cc Dual pump system. 49% energy saving 4. Case & Data

WUZHENG Group YT H hydraulic press machine Energy saving project 4. Case & Data

WUZHENG Group YT H hydraulic press machine Energy saving project

YT H YT H Hybrid type Test date Product1800 Cover Material0.8mm sheet Quantity (pieces)100 Total test time ( min ) 40 Starting meter read (kW.h) 3.2 ( X120 ) 3.35 ( X120 ) final meter read (kW.h) 3.7 ( X120 ) 3.65 ( X120 ) Power consumption (kW.h)6036 Energy saving % ( ) /60 =40 ( % ) Starting oil temp (℃) Final oil temp (℃) Temp rising (℃) power consumption (kW.h/h) 90 kW.h/h54 kW.h/h production cycle (s)24s Motor noise ( dB ) 8578 Punching workshop data comparison Date East 1000tWest 1000t Work times Meter reading Power consum ption ( kw.h ) Power/ti me ( kw.h ) Work times Meter reading Power consump tion ( kw.h ) Power/ti me ( kw.h ) 3/ / / / / / / / / Total Short term energy saving comparing test 4. Case & Data Long term energy saving comparing test

Thank You!