Fabrication of Remaining Components Allan DeMello Lawrence Berkeley National Laboratory MICE RF Workshop Fermilab June 2, 2014.

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Presentation transcript:

Fabrication of Remaining Components Allan DeMello Lawrence Berkeley National Laboratory MICE RF Workshop Fermilab June 2, 2014

Page 2 June 2, 2014 Allan DeMello MICE RF Workshop Fabrication RF Vacuum Vessel Assembly Vacuum Vessel 2 vacuum vessel segments with ports 1 central sleeve 2 Vacuum manifolds 8 RF coupler spools 2 Hyspan module to module bellows Support Structure Structural stainless steel rectangular tube weldment Gussets 16 gussets used to fix the vacuum vessel to the coupling coil Waterjet from stainless plate

Page 3 June 2, 2014 Allan DeMello MICE RF Workshop The RF Vacuum Vessel We have some experience with the fabrication of the single cavity vacuum vessel MICE vacuum vessel with be challenging to integrate with the coupling coil magnet

Page 4 June 2, 2014 Allan DeMello MICE RF Workshop RFCC Support Stand Stainless steel weldment We have some experience with the fabrication of the single cavity vacuum vessel stand

Page 5 June 2, 2014 Allan DeMello MICE RF Workshop Fabrication of Cavity Components 9 cavities available at LBNL (two styles) Cavity work still needed Measure frequency of all cavities Determine most common frequency Plastically deform some cavities too match frequency Machine stiffener ring of cavity to center on RF ports Electro-polish inside surface Cavities components needed Tuner arms – 24 available at Mississippi Final machining of mounting pads needed 24 actuators needed All machined parts needed All bellows available at Mississippi 8 couplers needed 8 RF windows available at LBNL 24 aluminum-bronze struts needed 8 Proportion Air pneumatic controllers needed 8 Be windows available at LBNL

Page 6 June 2, 2014 Allan DeMello MICE RF Workshop RF Couplers 2 couplers fabricated at LBNL for MTA cavity Drawings are updated to reflect the “as built” coupler 8 RF couplers needed 8 RF windows available at LBNL

Page 7 June 2, 2014 Allan DeMello MICE RF Workshop RF Tuner Arms 24 tuner arms are available from Mississippi Final machining of the mounting pad needed

Page 8 June 2, 2014 Allan DeMello MICE RF Workshop RF Tuner Actuator 6 actuators fabricated at LBNL for MTA cavity Updated drawings are complete to reflect the “as built” actuator 24 actuator needed 8 Proportion Air pneumatic control valves needed

Page 9 June 2, 2014 Allan DeMello MICE RF Workshop RF Tuner Actuator Actuator insertion problem Trimming end of shaft to solve

Page 10 June 2, 2014 Allan DeMello MICE RF Workshop Cooling Circuit Assembly Finalize cooling tube connection design Change feedthru flange to a rotatable Assemble components onto cavities Extra tube on cavity may need extension

Page 11 June 2, 2014 Allan DeMello MICE RF Workshop Cavity Suspension Struts Strut material re-designed from stainless steel coated with dry lubricant to aluminum bronze 24 struts needed All rod ends and jam nuts available at LBNL