Forging solutions made Perfect…

About Us Ever since the inception in 1990, as a machined component manufacturer, we have displayed proficiency in meeting our customer demands by delivering quality products at economical prices. After the diversification into cold forming in the year 2002, we have created a unique identity among the Indian automotive customers by adapting the following practices 1.Forging of Near net shape parts 2.Combination of cold forging in horizontal formers and vertical presses 3.Flexible production batches of few hundreds upto millions 4.Shorter lead time from ‘Print’ to ‘Part’ 5.Competitive pricing compared to the imported parts 6.Dedicated machining lines for high volume parts We currently manufacture cold forged parts in the range of 10 grams to 600 grams in the following materials: 1.Low and medium carbon steel (SAE 1010 to SAE 1050) 2.Alloy steels (SCM 415, SCM 420, SCM 440, 16MnCr5, 15B25, etc.) 3.Aluminum alloys (6061, 6063, 3003) 4.Copper and copper based alloys

Raw Material Raw material receipt in wire form Raw material inspection Forging Multi stage forming Extrusion Heading Post procesing Heat Treatment Machining Plating Final Inspection Pre-dispatch Inspection Packing and Delivery Process flow: Parts made in Multi stage Cold formers

Raw Material Raw material receipt in bar form Raw material inspection Material separation Billet cutting or Billet shearing Billet Preparation Annealing Shot blasting Lube coating Forging Backward extrusion or Forward extrusion or Combined extrusion Post processing Heat Treatment (Hardening and Tempering) Machining Plating Final Inspection MPI Testing Visual Inpection Delivery Process flow: Parts made in Cold Extrusion Presses

Parts – Steering Column Assembly

Parts – Plug Bolts and Yoke Plugs

Parts – Automotive HVAC

Parts – Brake assembly

Parts – Head Lamp Assembly

Manufacturing Facilities VERTICAL EXTRUSION PRESSES UPTO 400 Tons PRESS SHOP CNC TURNING MACHINES COLD FORMERS UPTO Ø25mm WIRE DIAMETER

Testing Facilities

Near Net Shape Case Study 01: Pin for Automotive Seat Assembly Material : SAE 1010 Previous process: 1.The slot measuring 4mm wide by 22mm deep on a diameter of 16mm was milled. 2.Employs a battalion of milling, de-burring and cleaning machines. 3.Excessive de-burring and post cleaning operation. 4.Prone to various quality and fitment problems. Improved process: 1.The slot is formed in cold forging itself. 2.Eliminates all the additional operations like milling, de-burring and cleaning process. 3.All the relevant quality and fitment problems are completely eliminated.

Near Net Shape Case Study 01: Pull Rod for Tractor Brake Application Material : SAE 1045 Previous process: 1. Machined from square bar of 25.0×25.0mm input weight was 850 grams for a finished part weight of 250 grams. 2. Later hot forging route was adapted with input weight of 600 grams and the slot of 13.0×30.0 milled from a solid forged stock on vertical machining centre. Improved process: 1. Combination of cold forging and warm extrusion used. 2. Part forged to a predetermined shape on a 4 stage bolt- former. 3. The 13.0×30.0mm slot is warm forged to near net shape with a very minimum stock for milling and finishing. 4. Input weight drastically reduced to 300 grams thus increasing the yield on raw material. 5. Eliminated the need of expensive vertical CNC machining centre by using an ordinary milling machines.

Certifications (ISO 9001:2008, TS 16949:2009)

Our Major Customers

Future Roadmap* ACTIVITYTIMELINE Addition of 1000 Ton Cold Extrusion Press to produce parts weighing up to 1.5 kilos End of February 2016 Addition of 800 Ton Hot / Warm forging Press to produce parts weighing up to 1 kilos with integrated Induction Heater End of March 2016 Addition of Continuous Mesh Belt Heat Treatment furnace End of May 2016 Addition of integrated warm and cold forging lines to manufacture parts like Tulip, Inner race for the automotive segment End of Jan 2017 *Note : The above expansion is at second plant location

Parts under development Material : Aluminum Process : Cold forging and warm forging

Parts under development Material : Medium carbon and alloy steel Process : Cold forging and warm forging

Parts under development Material : Medium carbon and alloy steel Process : Hot forging and warm forging

Contact Name : Suseendhar Seethapathy Designation: Executive Director H/P: Web: Skype: susee.aswin Addresses Plant 1: No. 465, SIDCO Industrial Estate, Ambattur, Chennai, INDIA Phone : Plant 2: No. 62 A (N.P.), SIDCO Industrial Estate, Ambattur, Chennai, INDIA We sincerely look forward to an opportunity to serve you…