Assume same material property in compression and tension Steel, aluminum, polymers Assume no buckling or other instabilities Structuralized Local – soda can under compressive load folds up like accordion It is said…
In order for a structure to have the least amount of material capable of carrying a load, all of the material must be in pure tension or compression
For every amount of material that is in compression, an additional amount of material will need to be added in tension
For every pound of material added, another pound of material must be added in order to support that extra weight (larger springs, fasteners, bearings, etc.)
Suspension bridges
Why are there ‘wrinkles’? Is it under a vacuum or high pressure? Why is the bottom flat?
Why is bottom domed inward? Is it under a vacuum or high pressure? Why is the top a plate? Why is it thicker?
The Stalwart VS The Wexford
Material: Sheet steel Manufacturing Processes: Cutting Stamping Shaping Welding
Material: Coil of Steel Manufacturing Processes: Clip Spot weld
A ratio Designed for Load Anticipated Experienced Load “Strength”
Consider consequence of failure? Airplane vs. Excavator
Depends on: Manufacturing process Materials Design Consequence
Aircraft – 1.2 to 1.5 More analysis performed Chair – 2 to 3, maybe upwards of 5, or 7 Might be misused more frequently
Strength Using good, quality suppliers where you know material is repeatable and will act similar each and every time Load Limit (as discussed last lecture) Remove uncertainty!
1. Analytical Analysis 2. FEA Studies Most engineers stop here! 3. Field Testing Using real loads