Comprehensive Energy Projects May 4, 2016 Andy Kelly Manager of Plant Engineering Central Production Facility Co-op & Northeast Hot Fill Co-op.

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Presentation transcript:

Comprehensive Energy Projects May 4, 2016 Andy Kelly Manager of Plant Engineering Central Production Facility Co-op & Northeast Hot Fill Co-op

OUR DISCUSSION FOR TODAY  Background  CPF Facility  The role of the utility in supporting EE projects at CPF and support of the Industrial Initiative  Energy Efficiency projects at CPF  Role of Energy Efficiency from a financial and productivity standpoint at CPF  Q&A

LED LIGHTING PROJECT PAVED THE WAY….  Plant had T8 Technology  Existing Lighting provided a dim atmosphere  Worker productivity and general  Mercury in Fluorescent Lamps posed an environmental challenge and were costly to replace  CPF participated in the energy efficiency programs previously but sporadically Existing Fluorescent Environment

LED LIGHTING BEFORE/AFTER

INCREASED LIGHT LEVELS WITH EXCEPTIONAL SAVINGS AND CONTROL!

COMPRESSOR FAILURE  Compressor failure – Fix existing or buy new?  Incentives enabled CPF to buy a new machine  National Grid looked at the system comprehensively addressing air leaks, installing regulators and air nozzles allowing for a larger incentive and more efficient system  In addition the water cooled compressor will be used for heating preform storage room  In parallel to the compressor replacement adding a blow molding machine – would have necessitated buying an additional compressor  The overall project with air reduction and efficiencies allowed for replacement compressor without the need for an additional compressor

CHANGING THE MINDSET TOWARD ENERGY EFFICIENCY  National Grid is contacted before purchasing any equipment!  Incentives have encouraged investment in plant and equipment  The support from National Grid’s industrial team managed by Peter Russo has been instrumental in this shift  Our plant is now more vibrant with lighting and the installation of new equipment and has resulted in a more positive atmosphere

NATIONAL GRID INCENTIVES HAVE HELPED FACILITATE THE RAPID GROWTH IN PROJECTS!  Clean In Place Project – Gas Savings  VFD’s  Line 1 & 3 Blender upgrade impacted weekend run times  Line 2 & 4 Packer upgrades electric to natural gas  Krones 1 & 2 Packer upgrades electric to natural gas  Boiler controls and economizer  Working to improve proposed lines

COMPREHENSIVE LIST FOR Ammonia Room VFDs CIP System Upgrade New Line 2 Packer - Electric to Gas Conversion x100, 1x200 VFD Ammonia Compressors Line 3 Blender Ammonia Room Compressors Motors Line 4 Packer Line 1 Blender Upgrade Ilios Heat Pump - ELECTRIC & GAS Savings & Lime Slurry Krones 1 Heat Tunnel Switch Krones 2 Heat Tunnel Switch Chilled Water Pipe Insulation HP Deaerator - VFD Cap Room Heat Recovery Line 1 Blow Molder Blow Molder Air Compressor Water Room - VFD Line 2 Filler - VFD Line 6 - VFD Cooling Tower Fan, Skid, Water Supply - VFD Cooling Tower & Tank System - VFD BC Conveyor Panel - VFD Ammonia Room - VFD Airvar RF OK - VFD Plant Supply Air and Exhaust - VFD Line 1 - VFD

BUSINESS/ECONOMIC BENEFIT  Our cost per case is lower as a result of the Industrial Initiative  Enhanced marketplace stature in the region  Energy Efficiency is now engrained in our culture

Questions? Andy Kelly Manager of Plant Engineering CPF/NEHF (617)