Copyright 2006 MIMOSA MIMOSA and the OpenO&M™ Manufacturing Joint Working Group Open Standards-Based O&M Interoperability Alan T. Johnston President MIMOSA Chair OpenO&M™ Initiative Chair ISO TC184 Manufacturing Asset Management Integration Task Force ISA Expo 2006 October 18, 2006 Houston, TX

Copyright 2006 MIMOSA Presentation Outline  Interoperability for People, Processes and Systems  Who/What is MIMOSA?  The OpenO&M Initiative  Process Industry Adoption  Technical issues  Closing thoughts

Copyright 2006 MIMOSA Interoperability for People, Processes and Systems  Its all about business We have too much data and not enough shared information and knowledge Enough useful and properly shared information really, really helps The challenge: How to get everyone “on the same page”  Market participants and processes Owner/operators and vendors always have some competing interest Large vendors with large install bases have historically been reluctant to give up the account control associated with high switching costs Beware of “one way” interoperability WIN/WIN-Everyone needs to understand the near-term changes that are taking place and help their organizations grow and prosper under the new rules. Why can’t we all just get along?

Copyright 2006 MIMOSA  Organized as a Trade Association  A 501 (c) (6) non profit organization  Mission: Enabling Open-Standards-based Operations and Maintenance Interoperability  Methods: Develops & publishes interoperability standards & specifications Open Systems Architecture for Enterprise Application Integration (OSA-EAI) Open Systems Architecture for Condition Based Maintenance (OSA-CBM) Proponency for open standards Collaboration The OpenO&M Initiative ISO and ANSI  Funded by membership End-Users Vendors Integrators Applied Research Labs An Operations & Maintenance Information Open Systems Alliance

Collaboration with ISO and ANSI Accredited Standards Committee S2 Technical Committee 108 Sub-Committee 5/WG6 Technical Committee 184 Sub-Committee 5/WG7 ISO TC184 Manufacturing Asset Management Integration Task Force-Chair SC5/WG7–Diagnostics & Maintenance Application Integration Working Group- D-Liaison ISO Draft STD ISO TC108 SC5/WG6 - Condition Monitoring & Diagnostics- Convener ISO STD13374-MIMOSA is the Informative Reference

Research Versus Applied Engineering  While aviation, missiles and rockets engineers are using MIMOSA and OpenO&M…  Open standards-based interoperability is not rocket science or just a research project.  Open standards-based interoperability is now achievable through applied engineering efforts.  MIMOSA and the OpenO&M™ Initiative

Copyright 2006 MIMOSA Physical Asset Control Real-time Systems Enterprise Business Systems Enterprise Resource Planning (ERP) The OpenO&M™ Solution: Open Standards & Collaboration Get Everyone On The Same Page & Fill The Whitespace OpenO&M™ Operations Maintenance Operational Excellence Safety Quality Reliability

OAGIS Manufacturing Operations Enterprise Inter-Enterprise Machine OPC DA, HDA, A&E OMAC Discrete Process OAGIS MIMOSA OPC UA ISA-95 B2MMLOAGIS Vision OpenO&M™ Manufacturing Domain Mapping

Copyright 2006 MIMOSA

Technical Issues  MIMOSA Open Information Standards  Related ISO Standards  STEP, MIMOSA and OpenO&M™ (Life-cycle Management)

Copyright 2006 MIMOSA Open Maintenance Management Open Reliability Management Open Condition Management Open Object Registry Management MIMOSA Open Systems Architecture Application Domain Summary Open Modeling Of: Physical Assets Functional Segments Process Segments Resources Agents Open Modeling For: Plants Facilities Fleets Open Standards-based Interoperability For: People Processes Systems

Copyright 2006 MIMOSA MIMOSA Open Systems Architecture Application Domain Detail

Copyright 2006 MIMOSA MIMOSA OSA-EAI Open Object Registry - Reg Core

ISO Standard  Published standard for open software specifications which will allow machine condition monitoring data and information to be processed, communicated and displayed by various software packages without platform-specific, vendor-specific, or hardware-specific protocols  ISO provides an informative Annex A which provides a reference to the open, vendor-neutral, XML-based consensus standards which are compliant with the architecture as described  MIMOSA’s OSA-EAI and OSA-CBM Specifications are currently the only ones listed as compliant in this Annex

Machine Condition Assessment Data Processing & Information Flow Blocks ISO Standard

Copyright 2006 MIMOSA Physical Asset Control Real-time Systems Enterprise Business Systems Enterprise Resource Planning (ERP) The OpenO&M™ Solution: Open Standards & Collaboration Get Everyone On The Same Page & Fill the Whitespace OpenO&M™ Operations Maintenance

Application Domain Integration Diagram Draft ISO Application Domain Integration Diagram Update A4.1 – Intra-enterprise activities: Business Planning, Orders & Production, and Maintenance A4.2 – Inter-enterprise activities: Supply Chain Planning, Logistics Strategy A3.1 - Operations Planning & Scheduling A3.2 – Capability Assessment & Order Fulfillment A3.3 - Maintenance Planning & Scheduling A2.2 - Asset Prognostics and Health, Quality, Safety, & Environmental Management A2.3 - Maintenance Execution & Tracking A2.1 - Supervisory Control & Human-Machine Interface A1.1- Control, I/O,Data Acquisition, Data Historian, Asset Utilization, & Displays A1.2 - Asset Condition Monitoring & Sample / Test / Diagnostic & Quality Monitoring A1.3 - Asset Configuration, Calibration & Repair / Replace Resources ( Material / Personnel ) A0.1 - Resource Identification and Location A0.2 - Asset Identification and Location Assets (Equipment / Facilities / Serialized Components / Sensors / Transducers / Software / Documents) Level R4 Enterprise / Site Level R3 Area Level R2 Work Center Level R1 Work Unit Level R0 Asset

ISO TC184 Manufacturing Asset Management Integration Task Force Total Life-Cycle Summary-Draft (Federated, Interoperable Implementation Model) Operations & Maintenance (O&M)End of Life Product/Asset/Plant/Facility/Vehicle Life-Cycles Product Design Construction Commissioning Asset MFG DB 1DB 2DB N+4DB 4DB 3DB NDB N+1DB N+2 Services Oriented Architecture Using Standards-based Federated Data Model SC1 & SC4 STEP Other Standards SC5, JWG 15,JWG8 OpenO&M & Other Standards Other Standards IEC TC 65 Standards Continuous Improvement Feedback Loops ISO/IEC UID

Copyright 2006 MIMOSA ISO TC184/SC5/WG7 – MIMOSA & OpenO&M™ Fully Integrated Schedule  Significant 2006 MIMOSA & OpenO&M Activities NPRA (National Petrochemical and Refiners Association) – week of 10/9 ISA Expo 2006 – week of 10/16 IMC (International Maintenance Conference) – week of 12/5  ISO TC184/SC5/WG7 Planned Activities 1) September draft (updates from Tokyo meeting) to be circulated by 25 September ) Updates to be sent to Chuck by 30 October ) Updated draft to be circulated to WG 7 members by 16 November ) Web-conference – review changes to part 1, feedback on part Nov ) Next meeting: 6-8 December 2006 in to discuss draft at IMC show. 6) Prepare draft for DIS ballot and submit 15 December ) Spring Meeting in conjunction with SC 5 (New Zealand or US): 7-9 May 2007.

Copyright 2006 MIMOSA Closing Thoughts  Open standards-based interoperability is now achievable for most enterprise O&M related people, processes and systems.  But… more work remains to be done  Help lead the fundamental changes in manufacturing IT/IS strategy in conjunction with your industry peers  OpenO&M Manufacturing Joint Working Group-Key Contacts  Cliff Pederson -  Mike Brooks - Chevron -  Alan Johnston -  You?