ANDRITZ HYDRO Martin Koubek.

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Presentation transcript:

ANDRITZ HYDRO Martin Koubek

ANDRITZ HYDRO ANDRITZ HYDRO is a global supplier of electromechanical systems and services (“From Water to Wire") for hydropower plants. The company is a leader in the world market for hydraulic power generation. www.andritz.com

The ANDRITZ GROUP Overview ANDRITZ is a globally leading supplier of plants, equipment, and services for hydropower stations, the pulp and paper industry, the metal-working and steel industries, and solid/liquid separation in the municipal and industrial sectors Headquarters: Graz, Austria Global presence: over 250 production sites and service/sales companies worldwide Key financial figures 2015 Unit* 2015 Order intake MEUR 6,017.7 Order backlog (as of end of period) 7,324.2 Sales 6,377.2 EBITA 429.0 Net income (including non-controlling interests) 270.4 Employees (as of end of period; without apprentices) - 24,508 * MEUR = million euro www.andritz.com

Worldwide leading position in four business areas Company profile Worldwide leading position in four business areas 30%* 35%* 25%* 10%* Product offerings: electromechanical equipment for hydro-power plants (turbines, generators); pumps; turbo generators Product offerings: equipment for production of all types of pulp, paper, tissue, and board; energy boilers Product offerings: presses for metalforming (Schuler); systems for production of stainless steel, carbon steel, and non-ferrous metal strip; industrial furnace plants Product offerings: equipment for solid/liquid separation for municipalities and various industries; equipment for production of animal feed and biomass pellets Order intake: 1,719 MEUR Sales: 1,835 MEUR Order intake: 2,264 MEUR Sales: 2,196 MEUR Order intake: 1,439 MEUR Sales: 1,718 MEUR Order intake: 597 MEUR Sales: 628 MEUR Note: figures above relate to the FY 2015 * Average share of ANDRITZ GROUP’s total order intake www.andritz.com

Global research and development ANDRITZ HYDRO Global research and development Global test facilities 14 hydraulic test rigs 5 generator laboratories Pump laboratory Advanced numerical calculation methods Highlights Turbine test facilities including all types: High heads up to 2,000m Low head Bulb turbines Pump turbines Generator test fields for: Large rotating electrical machines up to 850 MVA Bearings Electrical insulation www.andritz.com

Hydropower generation Electrical energy generation scenario 2050 1 6 10 8 2 11 7 12 13 3 9 5 4 n Hydropower generation www.andritz.com

System and service scope of supply – “from water-to-wire” ANDRITZ HYDRO System and service scope of supply – “from water-to-wire” 1 10 2 6 9 8 1 Gates 2 Penstocks 3 Inlet valve 4 Turbine 5 Generator 6 Automation, Control & Protection 7 Medium voltage switchgear 8 Power transformer 9 High voltage switchgear 10 Transmission line 7 5 3 4 www.andritz.com

Andritz Green, Fishfriendly Kaplan Technology Basics of Water Filled Runner Design

Xayaburi, Laos: overall fish friendly conceptual design Up and down fishpassage and fishfriendly turbines Fischaufstieg (gewässeraufwärtsgerichtete Wanderung) Fischaufstiegshilfen und -anlagen Fischabstieg (gewässerabwärtsgerichtete Wanderung) Fischfreundliche Turbine Fischabstiegshilfen, sogenannte Bypässe www.andritz.com

Risks on passing through a Water Turbine Protection of Fish Risks on passing through a Water Turbine Mechanical Effect (4.3 %*) Collision with Turbine blades Squeezing at gaps Skimming at surface Hydraulic Effects (0.6%*) Pressure rise Cavitation Shearing of tension Turbulence Other fish and animals and humans (2%*) Starke Druckwechsel Schwimmblase von Fischen könnte implodieren bzw. explodieren Kavitation Implodierende Kavitationsblasen an der Fischhaut kann diese verletzen Fischfreundliches Design: CFD (computerunterstütze Strömungsberechnung) dient als Werkzeug einen gleichmäßigeren Druckwechsel auf dem Laufrad zu bekommen und Kavitation zu vermeiden. Turbulenzen Kleine Turbulenzen  mögliche Prellungen Große Turbulenzen  Orientierungslosigkeit und Verlust des Gleichgewichtes führt zu reduzierter Schwimmfähigkeit  erhöhte Anfälligkeit für Raubtiere Scherspannungen Hohe Scherspannungen im Stütz- Leitapparat und in der Nähe der Laufschaufeln  führt zu Streckungen, Komprimierungen und Verdrehungen des Fischkörpers Moderne „high performance“ Kaplan verursachen geringe Turbulenzen  höhere Überlebensrate von Fischen  geringere Lärmentwicklung  geringere Energieverluste * Rodrigue, P., “Fish Friendly Turbines – Do They Work?”, Acres International, April 2005. www.andritz.com

Fischfriendly Technology Measures taken today Optimisation of the plant concept Layout of turbine type, number of blades, RPM, Diameter Number of Turbines, operating regime Example Xayaburi: 5 Blades ( not 6 ), 83.33rpm, D = 8.6 m Calculation and Optimisation of fish friendliness CFD based BIO PA (Biological Performance Assessment) Optimisation of flow conditions by adapting turbine geometry E.g.: Priest Rapids Bio PA Fishfriendly turbine design Blades: minimum gaps (Balldesign of Hub) Guidevanes: reducing overlapping Optimisation of turbine flow design E.g.: Rock Island www.andritz.com

TECHNOLOGY LEADER IN OIL FREE KAPLAN RUNNER TECHNOLOGY Oil Free Kaplan Runners - References References: > 100 Units above 5 MW Majority in Scandinavia First runner Bruksfallet 1993 Max. runner dia. 7.525 m Max. head 57.8 m Max. output 86 MW TECHNOLOGY LEADER IN OIL FREE KAPLAN RUNNER TECHNOLOGY www.andritz.com

Oil Free Kaplan Runners – Water Filled Hub ENVIRONMENTALLY SAFE No risk of oil leakage into the river water Hub filled with water + corrosion inhibitor (lemon acid) Blade seal arrangement prevents water exchange Volume compensation Hub Water River water www.andritz.com

Hydropower market outlook Develop ocean energy Trends: Technology for power generation from tidal lift and tidal currents Tidal lagoon (energy island) Tidal array Tidal barrage Highlights: World largest tidal power plant 10x 26 MW – Sihwa / South Korea Rehab of first tidal power plant 24x 10 MW – La Rance / France First commercial tidal current turbine 1x 1,000 kW (HS1000) – EMEC / UK First commercial array 3x 1,5 MW – MeyGen / Scotland New developments for tidal lagoons www.andritz.com

ST. GEORGEN Technische Daten: Wassermenge: 600 L/s Fallhöhe: 2,4 m Generatorleistung: 9,25 kW Inbetriebnahme: 2005

NEW MILL Technische Daten: Wassermenge: 2850 L/s Fallhöhe: 3,0 m Generatorleistung: 62,80 kW Inbetriebnahme: 2008

ANDRITZ HYDRO Your partner for renewable and clean energy www.andritz.com