Cold powering test results of the 11 T cosθ model magnets at CERN Gerard Willering With thanks to Jerome Feuvrier, Vincent Desbiolles, Hugo Bajas, Marta.

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Presentation transcript:

Cold powering test results of the 11 T cosθ model magnets at CERN Gerard Willering With thanks to Jerome Feuvrier, Vincent Desbiolles, Hugo Bajas, Marta Bajko for the work on the tests and Susana Izquierdo Bermudez and David Smekens for providing feedback with the design data Many thanks to all the persons that delivered the magnets with all its instrumentation for the test

Click here to add footer nd international review HL-LHC 11 T dipole Gerard Willering – Cold powering tests 11T model coils at CERN Overview cold powering tests for the DS11T project so far. With the LARP collaboration with COSθ coils -One single coil mirror configuration -Three single aperture configurations See presentation by A. Zlobin Racetrack coils - SMC double racetrack coils - RMC single racetrack coil See presentation by H. Bajas At CERN 2 COSθ coil tests - June 2014 – Single coil (MBHSM101) - November 2014 – Single aperture (MBHSP101) This talk will cover the test results on the CERN built and tests COSθ coil tests. For magnetic measurements see presentation by L. Fiscarelli. Note that most of the data is acquired in the last 3 weeks, so the analysis is still fresh

Click here to add footer nd international review HL-LHC 11 T dipole Gerard Willering – Cold powering tests 11T model coils at CERN Content Powering tests of the MBHSM101 and MBHSP101 -Training and quench locations -Weak locations in coil 107 -Holding current test -Quench heater efficiency test -Voltage threshold for protection and flux jumps Summary

Click here to add footer 4 Conclusion The training is rather random without real ‘weak spots’ No major memory loss Initial training 4.3 K mainly around the pole, but spread around Initial training 1.9 K mainly in outer block 6 and a few in inner block 1 Training in the single coil HCMBHSM101- coil Slight detraining after the thermal cycle for 1.9 K, not for 4.3 K nd international review HL-LHC 11 T dipole Gerard Willering – Cold powering tests 11T model coils at CERN Roxie image by S. Izquierdo Bermudez

Click here to add footer 5 4 quenches initiated in coil 106, no more quenches from 10.6 to 11.9 kA!! Initial training looks OK for coil 107 except for 2 specific spots. Target of kA is reached. Location# quenches Coil 1064 Coil 107 at O17 Coil 107 inner layer pole head 6 Coil 107 around I121 Initial training nd international review HL-LHC 11 T dipole Gerard Willering – Cold powering tests 11T model coils at CERN Training in the single coil MBHSP101- coil Initial training in the single aperture at 1.9 kA S. Izquierdo Bermudez

Click here to add footer 6 Detraining or possible degradation in the single aperture at 1.9 K Quench 19 to 22Outer layer, close to Vtap O4 Quench 23, 25At Vtap O1 Detraining 24 (50 A/s) Close to Vtap I nd international review HL-LHC 11 T dipole Gerard Willering – Cold powering tests 11T model coils at CERN The detraining and quenches around voltage tap O4 are remarkable in quench 19 to 22 A strong detraining quench followed in quench 24. S. Izquierdo Bermudez

Click here to add footer 7 After thermal cycle at 1.9 K All quenches from quench 25 at 1.9 K in O1 Quench 26 to 31 at 1.9 K show a rather limited quench current, always quenching in the same location. Apparently the coil was degraded after thermal cycle for 6 quenches, but after the tests at 4.3 K the quench level increased to kA nd international review HL-LHC 11 T dipole Gerard Willering – Cold powering tests 11T model coils at CERN S. Izquierdo Bermudez

Click here to add footer K powering The lower quench current at 4.3 K at 0.85*I ss is not expected. At 10 A/s 3 quenches at ± 4 A with identical quench location and pattern. The quench at 50 A/s occurred at A with similar quench pattern nd international review HL-LHC 11 T dipole Gerard Willering – Cold powering tests 11T model coils at CERN S. Izquierdo Bermudez Quench location is at voltage tap O2

Click here to add footer 9 Quench localization tools Clear propagation of quench into the next segments O2-O3 8.4 ms I14-I15 8 ms Both segment lengths are 15 cm Quench propagation velocity 18 – 19 m/s at 10.8 kA in the high-field zone. Voltage signal suspicious nd international review HL-LHC 11 T dipole Gerard Willering – Cold powering tests 11T model coils at CERN More data to be extracted. Preliminary data is shown below with respect to data from SMC (H.Bajas) and calculations (S.Izquierdo Bermudez), see the respective talks. Although there is some time shift, the similar quench pattern is clearly visible.

Click here to add footer 10 Training MBHSP101 and MBHSM compared Short sample limit is calculated by combining calculated loadline (Roxie, see presentation S.Izquierdo) and the measured critical current density of short samples (see presentation Bernardo). Short sample limit for MBHSM has been passed by 2 %. Variations and calculations errors apply nd international review HL-LHC 11 T dipole Gerard Willering – Cold powering tests 11T model coils at CERN Coil 105 has a better performance than coil 107. Note that coil 106 only showed 4 quenches before reaching 0.82*I ss

Click here to add footer nd international review HL-LHC 11 T dipole Gerard Willering – Cold powering tests 11T model coils at CERN X 1 X 1 X 2 Summary of weak locations in coil At voltage tap O1, just out of the layer jump. 7 quenches during initial training Limiting point later on at 1.9 K 2.At voltage tap O2, opposite of O1. Limiting point at 4.3 K 3.Around voltage tap I12, close to the pole head with 6 training quenches and detraining. X 1 X 2 3 Images courtesy N.Peray and D. Smekens

Click here to add footer 12 Ramp rate dependency The detraining quench (23) at 10.4 kA at 50 A/s, the others were at 10 A/s. Afterwards during the same day, the current was ramped up to kA multiple times with a ramp rate of up to 80 A/s without quench. The detraining quench has a similar signature as the other (detraining) quenches, so at this level of current (0.72*I ss ) we can conclude that there is no repetitive ramp rate effect. Also the last quench at kA was at 50 A/s. 50 A/s - Quench 50 A/s – no quench Up to 80 A/s – no quench nd international review HL-LHC 11 T dipole Gerard Willering – Cold powering tests 11T model coils at CERN No ramprate effect recorded up to 80 A/s at 1.9 K up to nominal current. Detraining at 50 A/s

Click here to add footer 13 Holding current tests Single coil MBHSM101 – coil minutes at 15 kA at 1.9 K. (trip after 40 minutes due to warming of the Cu current leads) Single aperture MBHSP101 – coil minutes at 11.3 kA followed by 30 minutes at 11.5 kA Followed by quench during ramp at 11.6 kA In both cases no holding quench occurred nd international review HL-LHC 11 T dipole Gerard Willering – Cold powering tests 11T model coils at CERN

Click here to add footer 14 Quench heater efficiency tests Quench heater efficiency test, test station point of view Test sequence -Provoke heater discharge manually at the desired current -Detect the heater provoked quench -After a set delay, switch in the energy extraction. Energy extraction Direct data that can be extracted from the current decay in the magnet are -MIIts -Time constant of current decay -Total circuit resistance (including dump resistance) nd international review HL-LHC 11 T dipole Gerard Willering – Cold powering tests 11T model coils at CERN 10 kA, 1.9 K

Click here to add footer 15 Outer layer blocks Inner layer blocks The contribution of the inner layers is measured clearly. It will form the base for model validations. Outer layer quench heaters only MBHSP101 See for calculations of QH efficiency and protection studies the presentation by S. Izquierdo Resistance growth in the coils at 10 kA, 1.9 K, quench heaters on blocks 5 and 6. I QH = 150 A. The peaks at 90 ms correspond to the opening of the energy extraction. Coil 106 contributes about 2 times more to the resistance than coil 107, due to difference in quench heater insulation. Resistance growth in the coils nd international review HL-LHC 11 T dipole Gerard Willering – Cold powering tests 11T model coils at CERN S. Izquierdo Bermudez

Click here to add footer 16 SMC measurement data by H. Bajas and calculated data by S. Izquierdo In case of a natural quench quench heater firing is about 16 ms after the start of the normal zone with the current setup. This will give for example 1.6 MIIts at 10 kA. TIMIItsT_hotspot KkAMA 2 sK ± ± ± ± ± ± 24 More indepth study on the hotspot temperature has been done with the SMC coils, see talk by H. Bajas There is no consensus on the hotspot temperature level to cause damage to the coil. For this magnet test the goal is to be conservative. One more test at 11 kA at 1.9 K was foreseen. Quench heater efficiency testing nd international review HL-LHC 11 T dipole Gerard Willering – Cold powering tests 11T model coils at CERN Note that this data is specific to the test, depending on protection settings and energy extraction.

Click here to add footer 17 Typical voltage threshold for protection is 100 to 250 mV. Time to reach the threshold depends on current and quench location. In the curve a compilation of data is given, based on time between quench start (10 mV) to 100 mV and 250 mV. Fresh data, further validation and investigation needed. Typical magnet protection uses a differential, here V 107 – V 106 A negative voltage occurs for a quench in coil 106, positive for coil 107. Differential voltage during initial training quenches Protection and voltage detection nd international review HL-LHC 11 T dipole Gerard Willering – Cold powering tests 11T model coils at CERN

Click here to add footer 18 Protection and flux jumps nd international review HL-LHC 11 T dipole Gerard Willering – Cold powering tests 11T model coils at CERN Threshold and validation time are a trade- off between tight protection and avoiding unwanted trips. During the test of the MBHSP101 single aperture at 4.3 K the test was perturbed by trips and the threshold needed to be increased. Further investigation needed. RRR measurements not yet conclusive validation ongoing 10 A/s 1.9 K - Current - V diff_tot Flux jumps at 1.9 K up to injection current. Flux jumps at 4.3 K up to about 8 kA 50 A/s 4.3 K For reference see talk by B. Bordini for the flux jumps in wires observed at 1.9 K and 4.3 K. 1.9 K

Click here to add footer 19 Summary Coil trained up to 97 % of I ss at 1.9 K - good memory Coil 106 assembled in MBHSP training quenches up to nominal current Coil 107 assembled in MBHSP training quenches up to nominal current - Limiting points at 1.9 K and 4.3 K are well localized Large amount of data is available for protection studies Resistance buildup during quench heater test well defined for coil 106 and 107, further validation and calculations needed. Coil 107 protection scheme is not sufficient, coil 106 much better. No holding quenches observed nd international review HL-LHC 11 T dipole Gerard Willering – Cold powering tests 11T model coils at CERN