DEPFET workshop, Kloster Seeon, May 2014 Summary 1 Highlights Technical Coordination TB report schedule remarks.

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Presentation transcript:

DEPFET workshop, Kloster Seeon, May 2014 Summary 1 Highlights Technical Coordination TB report schedule remarks

DEPFET workshop, Kloster Seeon, May 2014 New Applications 2 X-ray imager for KEK PF Energy range 2-4 keV Thin senores 2 nd grade Belle II detecotrs Infinipix for ATHENA - Gate and douple readout ILC: nice results on integrated cooling channels Electron detector for structural analysis

DEPFET workshop, Kloster Seeon, May 2014 Highlights 3 Inter-metal insulation process was optimized with EMCM3 EMCM4 with selected technology in work for confirmation Thanks to the HLL team for their effort congratulations For the first time all 6 switcher on an EMCM were operated together Furthermore Progress using the DAC for pedestal compensation

DEPFET workshop, Kloster Seeon, May 2014 EMCM Tests 4 Metal layer processing scheduled for July, -Optimisation of inter metal insulation technology: ok (excellent job by the HLL team!) - Electronic tests of EMCM: challenging! so far: good progress, DCD/DHP works, 6 switcher modules works however: none of the 6 EMCMs built so far worked completely DCD/DHP communication does not work at 320 MHz (=> next) still some problems with Aurora links (don’t get all to work simultaneously) plagued by hardware (faulty connectors) and software problems need ASICs! (DHPT already there, DCD & switcher next week) Gating ?

DEPFET workshop, Kloster Seeon, May 2014 Schedule: Kapton Tapes 5 Kapton flex design changed: implementation of capacitors Need to design 4 different Kaptons (fwd, bwd, layer 1 & 2) Rather long time for design (and manufacturing. Manpower limited) => Kapton delivery on critical path: delays ladder assembly!

DEPFET workshop, Kloster Seeon, May 2014 Don’t miss the schedule! 6

DEPFET workshop, Kloster Seeon, May 2014 Schedule Changes 7 shipment of PXD to KEKVXD Installation Present scheduleFebruary 2016July – September 2016 A2October 2016March.- May months A3November 2016April – June months A4February 2017July – September months C4February 2017July – September months

DEPFET workshop, Kloster Seeon, May 2014 Time for a party? 8

DEPFET workshop, Kloster Seeon, May 2014 Consequences 9 Don’t idle! EMCM electronic tests have highest priority Processing in the HLL should not be delayed too much Kapton tapes (all 4 types) should be ready before module assembly Moderate changes possible Recommendations by the TB Continue PXD6 processing (metal) in October (+ 3 months)  More time for tests of EMCM and ASICs Reviews of DHPT and DCDpipe in October (and resubmission(s)) Switcher: next slide Relax IBBelle assembly at MPP (delayed by CERN and clash with ATLAS) SMD population by NTC: review in ~6 weeks

DEPFET workshop, Kloster Seeon, May 2014 Switcher bumping 10 Bonding at PACTEC They are willing and able (this is what they claim at least..) to bump ~500 SWB on chip level. Technology would be electroless nickel plating for UBM and Sac305 balls per solder jetting. Swither production via EUROPRACTICE AMS 18µm HV can be ordered as engineering run at EUROPRACTICE. Wafer level bumping can be done by IZM We have 3 options for the next swither submission: 1.Switcher18 by AMS MPW with single chip bumping at PacTec 2.Switcher18 by EUROPRACTICE engineering run with wafer level bumping by IZM 3.Switcher33 (with modifications for gating) by AMS MPW with wafer access and waver level bumping by IZM We discarded 3). Costs: 1) 30k€ for MPW + 25k€ for bumping (500 chips) 2) 200k€ for eng. Run + ?k€ for bumping  We order test chips at Pactech. If ok, we will go for Pactech (decision in 2 months)  Ivan will get a quotation from IZM for wafer lavel bonding (backup)

DEPFET workshop, Kloster Seeon, May 2014 Yield 11 Toy MC: start with 30 wafers, through a dice to determine good modules Assuming a certain yield  Join to ladder (smaller number of bwd or fwd module) Mean and 90% C.L. lower limit mean 90% C.L Yield (%) Good ladders

DEPFET workshop, Kloster Seeon, May 2014 Actual situation so far 12 Modules012345Needed Inner fwd Inner bwd Outer fwd Outer bwd Take class 0 & 1: 18 fwd and 18 bwd Yield of metal processing, thinning, copper missing: my guess 85%: Mean: ladder, 90% lower limit: 12 => should be ok Minimum yield needed: 67.5% However: flip chip and SMD, kapton assembly, ladder gluing!  Good modules won’t be abundant  Prototyping and tests (thermal cycling, radiaiton) with 2 nd grade modules  Need perfect QA (eliminate whatever can go wrong….)  Need of a backup production? Rainer Richter

DEPFET workshop, Kloster Seeon, May Thanks to Laci & Patricia for organising this workshop