Your Complete Proven Source

We Make What You Need….

JA-BAR IS ALREADY HERE Engineering Solutions + Quality = Cost Savings

Opening in 1965, Ja-Bar began producing silicone elastomer based materials for the Metex Corporation. Initial Products Included: Non-Conductive Silicone Molded Sheets Molded Gaskets Extruded Silicone Solid and Sponge Profiles Conductive Elastomer Products Wire Oriented in Solid Silicone Wire Oriented in Silicone Sponge Silicone Filled Woven Aluminum Silicone Filled Expanded Monel Silicone Filled Expanded Aluminum History of Ja-Bar Silicone and EMI/RFI….

Oriented Wire in Solid Silicone Oriented Wire in Sponge Silicone Oriented Wire in Fluorosilicone Silicone Filled Woven Aluminum Silicone Filled Expanded Monel Silicone Filled Expanded Aluminum Fluorosilicone Filled Expanded Monel Today, Ja-Bar Silicone Corporation remains the world’s largest manufacturer of: History of Ja-Bar Silicone and EMI/RFI….

Particle Filled Elastomers With the military, automotive, and consumer electronics industries starving for qualified economical alternatives to once patented conductive silicone technology, Ja-Bar entered into yet another facet of EMI/RFI Shielding seals….conductive, particle-filled, elastomers—our Series 800. In 1985, with compounds developed to meet or exceed the competitions, Ja-Bar qualified for MIL-DTL We maintain the QPL status for these materials, and have added essential variations to these compounds to accommodate both the military and commercial market’s sealing, shielding, and survivability needs. History of Ja-Bar Silicone and EMI/RFI….

During our applications engineering efforts, we found that the military, automotive, and consumer electronics industries were still searching for shielding materials not yet at our disposal. We then expanded our product line and our fabrication abilities to MAKE them available. Shielded Optical Filters, fully machined and terminated at Ja-Bar Honeycomb Ventilation Panels Knitted Wire-mesh Wire-mesh / Elastomer combination seals Metalized Fabric over Foam BeCu Finger Stock History of Ja-Bar Silicone and EMI/RFI….

To tie it all together, or should we say, glue it all together, we developed an unmatched series of Conductive Adhesive Systems that: Meets the needs of nearly every manufacturing environment Are customizable to specific requirements Are used by many manufacturers as “form-in-place” gasketing History of Ja-Bar Silicone and EMI/RFI….

Now with over 5500 tested and proven formulations at our disposal we are able to offer the appropriate conductivity, Shore A & OO hardness, tensile strength, tear strength, compression set, elongation and temperature and fluid resistance characteristics necessary, to meet your applications needs. Electrically Conductive Silicones and EPDM Electrically Insulative, Thermally Insulative Silicones Electrically Insulative-Thermally Conductive Silicones History of Ja-Bar Silicone and EMI/RFI….

More Solutions that Ja-Bar Silicone Can Provide for You.... Ja-Bar SERIES 100 : Shielded Windows for LCD Displays Civil Service Radios Medical Monitoring Equipment Electronic Switching Stations Ja-Bar SERIES 200 : Shielded Vent Panels Electronic Rack Enclosures Medical Monitoring Equipment Military Shelter Systems FOD Compliant Designs

Ja-Bar SERIES 300, 400, 500 : Mesh and Mesh / Elastomer Combinations Perimeter seals for electronic rack enclosures Medical equipment Military shelter systems Applications with high concern for galvanic compatibility Harsh environmental conditions Where it is Used….

What and Where Else…. Ja-Bar SERIES 300 : BeCu Finger Stock Military and commercial electronics Electronic contacts Very high shielding performance No environmental sealing capabilities

If it Relies on Electronic Components…. Ja-Bar SERIES 600 : Wire Oriented in Silicone Economical environmental / EMI sealing Hand-held electronics Shielded connectors Smaller enclosures Fluorosilicone version for fluid resistance requirements Galvanic compatibility with proper wire choice

If it Communicates…. Ja-Bar SERIES 700 : Thermally Conductive Seals Electrical insulation High thermal transfer required Most tightly-packed electronic systems Heat sink thermal bonding

It Most Likely Uses Shielding…. Ja-Bar SERIES 800 : Conductive, Particle–filled, Elastomers Perimeter environmental / EMI seals Larger electronic cabinets Small, hand-held systems Most prominent shielding / sealing mechanisms Critical performance in a wide variety of environments Aerospace seals

It Will Need Ja-Bar Silicone Corporation…. Ja-Bar SERIES 000 : Conductive Adhesives Gap fillers Gasket adhesion applications Form-in-place gasketing

2 - Haas Vertical CNC’s 1 - FabriVISION High Tech Laser Based Inspection System Complete Mold Manufacturing Capabilities Complete Metal Parts Fabrication for Metal/Elastomer Combination To do a job correctly, you need the right tools…. We have the right tools, to do a job right!

1 THREE-ROLL CALENDERS for Precision Sheeting 7 TWO-ROLL MIXING MILLS Varying in size from 40 inch width down to 16 inch width The Right Tools…. 2 HYDRAULIC DIE CUTTING PRESSES

The Right Tools…. 12 RUBBER EXTRUSION MACHINES with the combined production capacity exceeding 120,000 meters / day 1 HIGH-SPEED, GUM RUBBER INJECTION MOLDING PRESS for conductive and non-conductive elastomers.

2 - 40” X 40” PLATEN PRESSES Used for both Sheets and Multi-Cavity Compression Molding ” X 30” PLATEN PRESSES Used for both Sheets and Multi-Cavity Compression Molding ” X 24” PLATEN PRESSES Used for both Sheets and Multi-Cavity Compression Molding 2 - 8” X 216” PLATEN PRESSES Used for both Sheets and Multi-Cavity Compression Molding of Longer Sheets, Profiles, and Wire Oriented 18ft slabs ” X 10” PLATEN PRESSES Used for both Sheets and Multi-Cavity Compression Molding The Right Tools….

2 – High Speed Liquid Injection Molding Presses for Conductive and Non-Conductive Compounds 9 – Calibrated Curing / Post Curing Ovens 3 – Walk-in 3 – Rack Systems 3 – Lab The Right Tools….

 ISO:9001 Certified  ITAR Registered  RoHS REACh Compliant  QPL Types A, B, C, D, E, F, H, K, L, M The most important, and widely referred to specification, governing conductive, particle-filled elastomers  DLA Land and Maritime approved testing laboratory and manufacturing facility Ja-Bar’s order control system for specific customers mandates procedures inclusive of, but far beyond typical Q-note criteria. (This includes FAV/ATP, AS9102, Shelf Life Verification and Certification, and Batch Test Data shipped with each shipment FOC.) Ja-Bar Silicone is Qualified….

Complete Formulation Capabilities Complete Manufacturing Capabilities Molding Extruding Fabricating Vulcanizing Machining Complete Applications Engineering Assistance Complete Elastomer Product Development Complete State-of-the-Art Inspection Systems Complete Elastomer Testing Facility The Ja-Bar Silicone Advantage…. Your Complete Proven Source