Metal Spray Coating Section Metal Spray Shop Arc Spray Equipment Arc Wire Arc wire brings the operational simplicity and portability of MIG welding.

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Presentation transcript:

Metal Spray Coating Section

Metal Spray Shop

Arc Spray Equipment Arc Wire Arc wire brings the operational simplicity and portability of MIG welding technology to the field of thermal spray. The result is a system capable of applying a quality surface treatment at virtually any location. Additionally, the high feedstock capacity of the arc wire system makes it ideal for coating large areas, such as structural surfaces and large rolls. Arc Wire Arc wire brings the operational simplicity and portability of MIG welding technology to the field of thermal spray. The result is a system capable of applying a quality surface treatment at virtually any location. Additionally, the high feedstock capacity of the arc wire system makes it ideal for coating large areas, such as structural surfaces and large rolls.

HVOF Spray Equipment High-Velocity Oxy-Fuel (HVOF) Coatings applied by the HVOF process exhibit density, hardness, and bond strength characteristics that can significantly outperform other methods of application, and Superior coating density, low as-sprayed profile, and low residual coating stress are the defining characteristics of HVOF thermal sprayed coatings. High-Velocity Oxy-Fuel (HVOF) Coatings applied by the HVOF process exhibit density, hardness, and bond strength characteristics that can significantly outperform other methods of application, and Superior coating density, low as-sprayed profile, and low residual coating stress are the defining characteristics of HVOF thermal sprayed coatings.

Coating Methods High Velocity Oxy Fule (HVOF) Wire Arc Spray Wire Combustion Hard Face Welding TIG/MIG Welding Engineering Fabrication WE PROVIDE SURFACE COATING WHICH INCLUDE Coating Services Dimensional rebuilding Surface performance modification Erosion, Abrasion protection Cavitations protection Corrosion protection Sacrificial coatings Surface wetting characteristic Modification Wear resistance coating Coating Materials Chrome carbide, Tungsten carbide Stellite 6 and other Cobalt-based alloys nickle/chrome/born Cr O2 TIO 2 and other Caramics including nano structured materials. Carbon steel, Stainless steel, Mo alloys High chrome steel, Babbitt, Aluminium, Zinc alloys

Coating Machine Equipment

Certificate of Training

INDUSTRY : Steel Wire Manufacture PART NAME: Capstan REASON FOR SPRAY COATING : Repair FUNCTION OF SPRAY COATING : Wear Resistance, Impact strength and ductility Wear Resistance, Impact strength and ductility MATERIAL : Tungsten Carbide PROCESS : HVOF

INDUSTRY: Oil and Gass PART NAME: Ball Valves REASON FOR SPRAY COATING: Re-Coating FUNCTION OF SPRAY COATING: Erosion MATERIAL : Chromium Carbide PROCESS: HVOF

INDUSTRY: Power Plant PART NAME: Drive Pulley Shaft 5M. REASON FOR SPRAY COATING: Repair FUNCTION OF SPRAY COATING: Restore dimension and Wear Resistance Restore dimension and Wear Resistance MATERIAL : High Cr 29% (55-60 HRC) PROCESS: ARC WIRE

INDUSTRY: SUGAR PART NAME: Rotor Steam Turbine REASON FOR SPRAY COATING: Repair Thrust Collar Area FUNCTION OF SPRAY COATING: Restore dimension and Wear Resistance Restore dimension and Wear Resistance MATERIAL : Ni-Cr-B-Si-C 50 HRC PROCESS: HVOF

INDUSTRY: SUGAR PART NAME: Thrust Collar Bearing REASON FOR SPRAY COATING: High speed bearing FUNCTION OF SPRAY COATING: Re- Babbitt,Soft Bearing Coating Re- Babbitt,Soft Bearing Coating MATERIAL : Babbitt (Tin90%,Cu,Lead,Antimony) PROCESS: ARC WIRE

INDUSTRY: Power Plant PART NAME: Shaft Gear REASON FOR SPRAY COATING: Repair FUNCTION OF SPRAY COATING: Restore dimension and Wear Resistance MATERIAL : Ni-Cr-B-Si-C 50 HRC PROCESS: HVOF

INDUSTRY: SUGAR PART NAME: Rotor Impeller REASON FOR SPRAY COATING: Repair FUNCTION OF SPRAY COATING: Wear and Some Corrosion Resistance Wear and Some Corrosion Resistance MATERIAL : 13%Chrome steel PROCESS: ARC WIRE

INDUSTRY: SUGAR PART NAME: Cover Pump REASON FOR SPRAY COATING: Repair FUNCTION OF SPRAY COATING: Wear and Some Corrosion Resistance MATERIAL : 13%Chrome Steel PROCESS: ARC WIRE

INDUSTRY: Lamp Manufacture PART NAME: Sintering roll REASON FOR SPRAY COATING: Heat Conductivity FUNCTION OF SPRAY COATING: Heat Conductivity MATERIAL : Aluminum 99.5% PROCESS: ARC WIRE

INDUSTRY: Power Plant PART NAME: Compressure shaft REASON FOR SPRAY COATING: Repair FUNCTION OF SPRAY COATING: Restore dimension and Wear Resistance MATERIAL : Fe-Cr13% PROCESS: ARC WIRE

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