Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Single Cable Motion Solution: Kinetix ® 5500 Servo Drive and VP Motor Family PUBLIC INFORMATION

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.2 Agenda Single Cable Technology VPL & VPF Servo Motors Kinetix 5500 Servo Drive

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Kinetix 5500 and VPL Motion system Faster Time to Market Lower Total Cost of Ownership Improved Asset Utilization Integrated Control and Information

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Kinetix 5500/VPL Machine Solution ®

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Integrated Control and Information

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Faster Time to Market Allen-Bradley Products Rockwell Automation ResourcesEncompass Product Partners

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Asset Utilization Kinetix Core Technology Front panel display messages Single motor/feedback cable Reuse of application code Modularity of system design Increased flexibility Rockwell Global Support Fewer replacement parts Motor drive power matching Smaller footprint Reduce cycle time Lower speed windings Logix Integration

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Lower Total Cost of Ownership Design Build Commission Maintenance and Repair Global Rockwell Support Inventory Reduction Single Network Motion Analyzer Logix Designer Configurable motor options Smaller footprint Shared bus connection Reduction in terminations Common programming environment Detailed Diagnostics Load Observer

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Designed as a complete system providing optimal performance 9

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Kinetix 5500 Servo Drive Smaller footprint with best in class power density

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Kinetix 5500 Servo Drive 11

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Kinetix 5500 Servo Drive Benefits and Features Single cable solution reduces installation errors inventory and wiring pathways Single cable solution reduces installation errors inventory and wiring pathways Innovative common bus system eliminates hardware, reduces installation time and lowers costs Innovative common bus system eliminates hardware, reduces installation time and lowers costs Induction motor support simplifies inventory and maintenance 50% smaller reduces cabinet & associated costs Designed for noise immunity easing installation and troubleshooting costs Designed for noise immunity easing installation and troubleshooting costs Zero stacked drives, no backplane or power rail required reduces inventory, cabinet space & installed cost Zero stacked drives, no backplane or power rail required reduces inventory, cabinet space & installed cost Supports global requirements, 195 – 528 VAC input, reducing inventory Supports global requirements, 195 – 528 VAC input, reducing inventory 24 VDC control power, reducing overall power consumption safer commissioning and troubleshooting 24 VDC control power, reducing overall power consumption safer commissioning and troubleshooting Safety Integrated SIL3/Ple Hardwired SIL2/PLd Safety Integrated SIL3/Ple Hardwired SIL2/PLd

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Kinetix 5500 Servo Drive NEW FEATURES!!

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Kinetix 5500 Enhancements Features and Benefits Integrated Safety Drive Multiplexing Torque proving SIL3 Ple Safe Torque Off with EtherNet/IP. Complete project integration in Logix Designer of control, safety and motion. Multiple coarse update rates for single motion group. Improve processor utilization. Improved vertical load handling. Ensure drive can apply torque to motor before removing the brake. Released with V24 Studio 5000 Logix Designer

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Integrated Safety with Kinetix 5500 Flexibility with safe and standard connection configurations

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Integrated Safety on EtherNet/IP 16 Integrated Safety Enhances Machine Performance and Flexibility

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. Integrated Safety on EtherNet/IP: GuardLogix for Safety and CompactLogix for Motion ® Machine flexibility with separated control for Motion and Safety

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Kinetix 5500 with Integrated Safety Features and Benefits: 2198-Hxxx-ERS2  Perform SIL3 Ple Safe Torque Off safety functions over EtherNet/IP connection  Reduction in wiring of safety circuit  Fewer number of components required  Safety system validation through code reuse  Reduction in cabinet space requirements Reduce System Cost  Complete project integration in Logix Designer of control, safety and motion  Increased flexibility and modularity of system design and safety zoning  Detailed diagnostics to assist in commissioning and troubleshooting safety related faults  Safety zone configuration change without changing hardware Ease of Use Integrated Safety Enhances Machine Performance

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. V24 Motion Features Drive Multiplexing  Drive Multiplex  Support for three coarse update periods (CUP)  Available for CIP Motion drives and Virtual axes  Optimize controller, network, and drive performance  Use base rate for high performance drives and alternate rates for lower performance drives  Example: L7x with 15 CIP Motion drives  Estimated and actual utilization metrics  Information on important system performance metrics – calculated and runtime actual  Load Observer will be turned on by default for K5500 and future drive products

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. V24 Motion Features Torque Proving 20 Torque Proving Automated routine function develops and verifies torque before releasing the brake. Drive performs this torque prove test to prove current is flowing in each of the motor phases before releasing the brake. Brake is Released CIP Axis state: 2=stopped CIP Axis state: 3=testing CIP Axis state: 4=Running Current command during test Capability to confirm drive has control of load before releasing the brake

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.21 Motor Family Cable Length Peak Stall Torque / Force Kinetix 5500 Drive 230V400V VPL – Single cable50 meters 1.12 – Nm1.12 – 75.3 Nm Native Support MPL – Low Inertia 2090-CPxx (20 meters*) 2090-CSxx (50 meters) 0.77 – 24.2 Nm0.77 – 72.3 Nm With Converter Kit MPM – Medium Inertia 6.2 – 20.5 Nm6.0 – Nm MPF – Food Grade 3.61 – 27.1 Nm3.6 – 48.6 Nm MPS – Stainless Steel 8.79 – 27.1 Nm10.5 – 67.8 Nm MPAR – Electric Cylinder 300 – 1625 N MPAI – Electric Cylinder 1446 – N MPAS – Ball Screw Linear Stage 968 – 1212 N MPMA – Ball Screw Multi Axis Linear Stage LDAT –Linear Actuators 968 – 1212 N HIPERFACE to DSL Converter Kit Supported Motor Families * Drive ambient temperature de-rated to 40C.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Kinetix 5500 Servo Drive Additional Features and Benefits

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Kinetix 5500 Servo Drive Flexible Power Connectivity Designed for multiple power topologies without any compromise of solution. The Kinetix 5500 can be used as single axis or multi-axis applications with AC/DC supply sharing, DC bus sharing or in a hybrid combination consisting of shared AC/DC supply with DC bus.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Kinetix 5500 Servo Drive Power Density 24  Best in class power density.  Smaller footprint to reduce cabinet space.  Zero Stacking capability for flexible design. Kinetix 5500 reduces drive footprint size by up to 60% based on application

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Kinetix5500 drives support two open loop frequency control methods Basic V/Hz Sensorless Vector with Slip Compensation for better speed regulation Open Loop Frequency Control in Kinetix 5500 drives in suitable applications such as conveyors, pumps and fans that do not need flying start capability Static Boost, Run Boost and Auto Boost features supported Electronic Motor Thermal Overload Protection per Class 10 requirements Skip bands All 3 rd party 3-phase Induction motors suitable for VFD operation will be supported. Max Output Frequency: 400Hz (Electrical) Max Pole Pairs: 50 Max Motor Cable Length: 50 meters Kinetix 5500 Servo Drive Open Loop Frequency Control Methods 25

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Kinetix VPL/VPF Low Inertia Servo Motor Optimize your axis with single cable design & multiple speed winding options

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Kinetix VP Motor Family 27

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Kinetix VPL Servo Motor Benefits and Features 28 Single cable reduces installation time and inventory Single cable reduces installation time and inventory Mechatronic tools simplify commissioning and reduce operational costs Energy efficient drive/motor matching and capacitor module reduces power required and system cost Energy efficient drive/motor matching and capacitor module reduces power required and system cost Windings options matched to drive ratings allow for optimized system sizing and costs Flexible part creation allows for custom variants Flexible part creation allows for custom variants Based on proven magnetic core MP technology for market leading reliability and performance

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Kinetix VPF Servo Motor Benefits and Features Platform Options Optional lower speed windings allow for optimized system sizing and costs Holding brake / non-brake Multi-turn / single turn feedback COMPANY CONFIDENTIAL - Internal Use Only Key features Food grade, improved white paint Single Cable Non-Corrosive food grade fasteners & shaft Food grade shaft seal & grease REACH, RoHS Compliant Matched Drives: Connects to Kinetix 5500 drives for simple, optimized motor/drive offering Expanded Size Range Adds 63 & 75 mm frames to MPF’s available 100,115,130,165 mm Frame Sizes Same dimensions as VPL motors for same frame/stack selection Expanding VP single cable motor offering into IP67 food packaging

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Kinetix VPL Motor Advantages of Winding Speeds  Windings are optimized to match the Kinetix 5500 drive  Minimize axis cost based on application requirements  Enhance machine efficiency 1500 rpm 3.7 N-m 3 A 3.2 kW H015 Drive 18 AWG Cable VPL-B1003C 4500 rpm 3.3 N-m 5 A 5.1 kW H025 Drive 18 AWG Cable VPL-B1003F 7000 rpm 2.4 N-m 5.5 A 8.3 kW H040 Drive 14 AWG Cable VPL-B1003T rpm3000 rpm6000 rpm Smaller Drive Smaller Cable 2 Sizes Smaller Drive Smaller Cable 6.5

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Single Cable Technology One cable for feedback, motor brake, and motor power

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.  Easy to Use  SpeedTec™ connectors allow quick connections  Easy terminations using one pair of flying lead feedback wires to drive  Product is easily pliable allowing faster cable routing  Sustainability  Fewer part numbers with single cable design  Minimizes maintenance downtime and waste, offering 1m increments up to 50m  Long Service Life in Demanding Applications  Years of testing & over 2 years of real-world application usage  Optional continuous flex rated cables tested to 20 million cycles  Standards Compliance  UL Listed as bulk cable  NFPA-79 construction and product ratings Single Cable Technology Benefits and Features

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Single Cable Technology Single Cable Motor/Feedback 33 HIPERFACE Digital Servo Link Feedback (DSL) is purely digital feedback technology allowing single cable for motor and feedback signals. Designed Cable and connection system to address critical factors such 360 degree shielding. 2-wire feedback termination for easily installation. Purely digital technology with single cable provides a very robust solution while maintaining the signal integrity of the feedback system.

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