MIT 3.022 Microstructural Evolution in Materials 16: The Science of Ice Cream Juejun (JJ) Hu Ice Cream.

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MIT Microstructural Evolution in Materials 16: The Science of Ice Cream Juejun (JJ) Hu Ice Cream

What is ice cream? CFR : a frozen food product containing a minimum of 10% milkfat and 20% total milk solids (fat, protein, lactose and minerals), and has a minimum density of 0.54 kg/L CFR : Main ingredients:  10%-16% milkfat  9%-12% non-fat milk solids  ~0.5% flavor, stabilizer and emulsifier  55%-70% water  12%-16% sweeteners (sucrose)

Microstructure of ice cream Image from Ice, Cream... and ChemistryIce, Cream... and Chemistry

Structure-property relationships Component Volume fraction (%) Average size (  m) Function Standard ice cream Premium ice cream Ice Cooling; determines texture and smoothness Air503540Improves softness Fat5101 Stabilizes air bubbles; increases viscosity and reduces meltdown rate Liquid syrup1520 Matrix of ice cream, provides sweetness and other flavors Data from Goff & Hartel, Ice Cream, Springer (2013)

Thermodynamics of ice cream matrix Liquid -9.5 °C Glass Freeze-concentration  The syrup is supersatured Glass transition  Storage at -25 °C (close to T g ) prevents degradation Faceted growth of lactose crystals in ice cream matrix results in gritty mouthfeel Image from C. Clarke, The Science of Ice Cream, RSC (2005) 100  m

Air inclusion in ice cream Air inclusion makes ice cream soft Air bubble coarsening  Coalescence  Disproportionation: driven by Laplace pressure Images from C. Clarke, The Science of Ice Cream, RSC (2005)

Air coarsening and shrinkage Shrinkage in ice cream Images from Goff & Hartel, Ice Cream, Springer (2013) At -15 °C

Fat droplets as air bubble stabilizer Air bubbles stabilized by solid fat particles coated with milk protein  Reduce driving force for coarsening: protein surfactants  Kinetic inhibition: solid fat particles increase matrix viscosity 2  m Air bubbles in an ice cream coated with partially coalesced fat droplets The Science of Ice Cream, RSC (2005)

Ice crystal growth: temperature abuse 100  m -10 °C-7 °C -10 °C Gibbs-Thomson effect is negligible Melting of small crystals during temperature rise and insufficient supercooling for nucleation during temperature decrease result in ice crystal growth when ice cream is temperature abused

At low ice crystal density, Ostwald ripening drives crystal growth At high ice crystal density, accretion becomes important Ice crystal growth: Ostwald ripening Ice crystal growth in freeze-concentrated 28.6% sucrose held at -8 °C Accretion of ice crystals

Ostwald ripening kinetics Recrystallization rate: Ice crystal growth: Ostwald ripening Recrystallization rate scales with diffusivity Food Biophys. 1, 74 (2006)

Ice crystal growth: Ostwald ripening Ice crystal growth via water diffusion in the matrix

Ice cream processing Mixing Homogenization Creates fat droplets Shaping Low-T extrusion Aging Allow emulsifiers to attach to fat droplet surfaces to reduce surface tension and stabilize the emulsion 100  m Freezing Aeration via a dasher Hardening Cool ice cream from about -5 °C to below -25 °C to kinetically inhibit degradation (e.g., coarsening)

Ice cream processing

Effective bubble formation due to nitrogen vaporization High cooling rate: small ice crystals and fine texture Liquid nitrogen ice cream

Structure Processing Properties Performance  Homogenization: fat particles  Freezing & aeration: ice crystals & air bubbles  Hardening: matrix stabilization  Air: softness  Ice: cooling & texture  Fat: stabilization  Multi-phase composite: air bubbles, ice crystals and fat particles embedded in a matrix Too cold!

Further readings Clarke, The Science of Ice Cream, RSC (2005) Goff & Hartel, Ice Cream, Springer (2013)