Product Overview Features and Benefits How it works Availability Success Stories Villeroy and Boch Feed Energy Saint Gobain Energy Saving Process Site Assessment Trial and Verification
Patented air metering technology reduces pump air consumption Go Green, Save Green FeaturesBenefits Self-adjusting air metering system for AODD pumps Saves energy without sacrificing flow and without manual settings Lowers maintenance on compressed air systems Power generation system runs completely off air – no electrical wiring and no battery backup Enhances productivity. Less compressed air needed to run pump means that more pumps can operate within existing capacity Drop-in center sections fit competitive models Enhanced pump performance without complete pump purchase Explosion-proof ATEX certificationSafety options for hazardous duty applications Compatible with the following models: Brand Clamp Band Bolted Versa-Matic E2 Clamped E3 Clamped E2 Bolted E3 Bolted Wilden T Series M Series P-Series Clamped Advanced learning program Modulates air flow to optimize energy usage Adapts to changing process conditions Runs without electrical wiring or batteries
AirVantage uses velocity feedback from an embedded sensor to optimize energy usage by restricting air flow during a portion of each pump stroke AirVantage Operation With AirVantage Without AirVantage Reduces air consumption by as much as 50% 1. Air enters main inlet to pump 2. PowerGen module powers system without the need of an electrical connection 3. Feedback Sensor monitors stroke velocity 4. Microchip calculates ideal maximization point and controls air regulator valve
Product Availability Pump Size Pump Models Center Section Model MaterialSpecial Application 2RE2Yes AL, SS, CI, Hastell C 3RE3Yes AL, SS, CI, Hastell C
Step 1 Needs Analysis Step 2 Site Assessment Step 3 Value Proposition Step 4 Product Trial / Close Selling Process
Electrical Power Consumption Overall Electrical Power Consumption (Input kW) Hrs of Operation (hrs / yr) Utility Rate $/kWh Cost per Year ($/yr) X = X 63% Statistics provided by the U.S. Department of Energy Proper system layout Fixing air leaks Proper airline sizing Proper air treatment Proper piping Materials And …. Correct Equipment Specification Measures to take in controlling the cost of a compressed air system
Typical System Layout Holding Tank 12 Pumps x 10HP = 120 HP Demand Going Beyond Energy Savings
With AirVantage12 Pumps x 8HP = 96 HP Demand Air 20%
AirVantage Results IDEX Product's Features Formula to Monetize Benefit Monetized Benefit (Total) Energy Savings(SCFM reduction) X (# hrs of operation per year) 2,402 € Lower Air Compressor Demand More Compressed Air = Greater Productivity Run more pumps Make more batch Improve throughput 6,240 € Lower Maintenance Costs Maintenance Savings Compressor Parts: 500 € Pump Parts: 1,000 € 1,500 € Total Monetized Benefit - single pump 10,142 € Total Monetized Benefit per facility –(50 pumps) 507,100 € Productivity Improvements (2 tiles/hr x 6,240 x €.5) 48% Air Reduction over P1500 Villeroy and Boch
IDEX Product's Features Formula to Monetize Benefit Monetized Benefit (Total) Energy Savings Lower Air Consumption = Energy Savings 35% X 2,080 hrs (SCFM reduction) X (# hrs of operation per year) $848 Productivity Enhancement More Compressed Air = Greater Productivity Run more pumps Make more batch Improve throughput $52,000 Lower Maintenance Costs Maintenance Savings Pump Parts: $500 $500 Total Monetized Benefit - single pump $53,312 Productivity Improvements (1 more batch / week = 52 add’l batches per year). Let’s say each batch of Feed Energy is worth $1,000 X 52 batches = $52,000
1. Comparison 2. Commitment 3. Validation
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