Reliability in motion ™ Copyright © 2010 Toshiba International Corporation. All rights reserved Welcome

Reliability in motion ™ The new Adjustable Speed 1 Drive, the AS1 Propose of this session –Introduce the AS1 –Provide a general overview –Discuss new design –Discuss new features –Answer questions Copyright © 2010 Toshiba International Corporation. All rights reserved

Reliability in motion ™ Copyright © 2010 Toshiba International Corporation. All rights reserved AS1 Overview The AS1 has been designed with the integrator/OEM in mind –Modular unit design –Through the back heat sink mounting –Snap on option cards –Built in EMC filter –Side by side mounting –Cabinet options for IP54 –50 ° C (122° F) ambient, w/o de-rate –Broad range of options

Reliability in motion ™ Copyright © 2010 Toshiba International Corporation. All rights reserved The AS1 has a variety of new software features Easy Parameters My Function (Logic functions) New V/Hz Functions –Smart Sensor-less Vector Control –Sensor-less Vector Control for multiple motor applications Does not have slip compensation –PM Synchronous motor V/Hz pattern Application Specific Parameters –Traverse Control –High Speed at Light Load –Brake Release control –Dwell Function –Speed PID Control

Reliability in motion ™ Copyright © 2010 Toshiba International Corporation. All rights reserved Hardware

Reliability in motion ™ Copyright © 2010 Toshiba International Corporation. All rights reserved 16 Frame Sizes up to 700Hp Frame Size Horsepower 230V 460V Dimensions H" W" D" Weight 230V 460V 21-2HP1-3Hp HP5hp HP7.5-10Hp A10HP15Hp B15-20HP20-25Hp Hp30Hp A Hp B40-60Hp Hp Hp125Hp Hp150Hp Hp Hp Hp

Reliability in motion ™ Copyright © 2010 Toshiba International Corporation. All rights reserved Frame Size Horsepower 230V 460V Dimensions H" W" D" Weight 230V 460V 975Hp125Hp Hp215Hp Hp Hp Hp Hp Hp Frame Size Horsepower 575V 600V Dimensions H" W" D" Weight 575V 600V 5A2-10Hp Hp Hp V Class AS1 Without DC Link Reactor

Reliability in motion ™ Copyright © 2010 Toshiba International Corporation. All rights reserved 230V 1HP to 20Hp 460V 1 HP to 25Hp

Reliability in motion ™ Copyright © 2010 Toshiba International Corporation. All rights reserved 230V 25Hp to 100hp 460V 30Hp to 150hp

Reliability in motion ™ Copyright © 2010 Toshiba International Corporation. All rights reserved Broad Size Range, Common Features Despite covering a large range of voltages and horsepowers, the AS1 has many features that are common to all sizes; –Keypad –Control Boards (2 sizes) –Terminal Strip –Option Cards –Encoder Card

Reliability in motion ™ Copyright © 2010 Toshiba International Corporation. All rights reserved 5Hp 480V 250Hp 460V Keypad Design - Keypad is common to all sizes

Reliability in motion ™ Copyright © 2010 Toshiba International Corporation. All rights reserved Control Basket - Terminal board: common to all ratings

Reliability in motion ™ Copyright © 2010 Toshiba International Corporation. All rights reserved Option Cards Quick installation Multiple cards supported Up to 3 cards on 1 drive –1 encoder option –2 Stackable cards Extended terminal strip Profibus DP DeviceNet Others coming soon

Reliability in motion ™ Copyright © 2010 Toshiba International Corporation. All rights reserved Stackable Option Cards –Quick snap installation –No tools required –Stack up to 2 option cards quickly and easily

Reliability in motion ™ Copyright © 2010 Toshiba International Corporation. All rights reserved 4 Boards allow the use of 3 different encoder types: –RS422 differential incremental encoder VEC007Z power supply 5V 200mA –Push-pull or Open collector incremental encoder VEC004Z power supply 12V 175mA VEC005Z power supply 15V 175mA VEC006Z power supply 20-30V 100mA These boards mount separately from the stackable option cards and only one may be mounted one at a time Encoder Feedback Option Card

Reliability in motion ™ Copyright © 2010 Toshiba International Corporation. All rights reserved Option Card Mounting

Reliability in motion ™ Copyright © 2010 Toshiba International Corporation. All rights reserved Metal Frame Rear Corner Iron Gasket Enclosure Wall Modular Architecture (Heatsink Out the Back)

Reliability in motion ™ AS1 Outdoor NEMA 3R package Copyright © 2010 Toshiba International Corporation. All rights reserved With the demand for Outdoor rated drives, Toshiba has pre- engineered a drive package for use in direct sunlight, in a NEMA 3R enclosure. The unit is rated for 50 degrees C, and has the heatsink mounted out the back, behind the back panel.

Reliability in motion ™ Copyright © 2010 Toshiba International Corporation. All rights reserved Software

Reliability in motion ™ Programming Software ASDPro programming and monitoring software provides;  Allows a technician to connect to the drive in a real time manner  Allows for upload, download, and saving of parameters  Allows for live monitoring and recording of the parameters  Allows for remote operation of control and command functions.  Allows for PID fine tuning  Allows for remote terminal designation Copyright © 2010 Toshiba International Corporation. All rights reserved

Reliability in motion ™ ASDPro Software Parameter upload Parameter download Parameter save and store Monitor function for PID PID menu for tuning Terminal programming Torque control setup My Function programming Parameter definition Analog scaling screen USB interface cable Parameter file comparison Economical…FREE! Copyright © 2010 Toshiba International Corporation. All rights reserved

Reliability in motion ™ Copyright © 2010 Toshiba International Corporation. All rights reserved Easy Functions New feature for the AS1 –The EASY key is quick access to selected parameters –8 parameters are accessed by the easy key as a default –Up to 32 parameters may be accessed via the EASY key –Simple programming with an optional learning function for quick programming of EASY key functions –EASY key may also be used as a local/remote switch.

Reliability in motion ™ Copyright © 2010 Toshiba International Corporation. All rights reserved My Function Parameters My Function Parameters (F900-F977)basic Logic programming to be done directly on the AS1 Drive –And/Or, comparison = and other logic functions –Logic or analog outputs –Process control –Output dependent on VFD conditions –Output dependent on external inputs –Terminal assignments by the user for inputs and outputs

Reliability in motion ™ Copyright © 2010 Toshiba International Corporation. All rights reserved V/Hz Parameters The AS1 offers a variety of V/Hz patterns –Constant Torque –Variable Torque –Auto Torque Boost  Sensor-less Vector Control (multiple or mismatched* motors)  High Accuracy Sensor-less Vector Control (speed/torque control)  5 Pt, User selectable V/Hz Pattern  PM Synchronous motor V/Hz Control –PG Feedback Vector Control (multiple or mismatched* motors) –High Accuracy PG Feedback Vector Control (speed/torque control) * Motor is more than 1 frame size lower than the drive

Reliability in motion ™ Copyright © 2010 Toshiba International Corporation. All rights reserved V/Hz Parameters High Accuracy Vector Control –Used to provide high accuracy speed control (0.01% of base speed) –Can be used for torque control mode –Can be used open or closed loop (Encoder card required for closed loop operations) –Provides the best Frequency accuracy Torque accuracy Torque performance