Magnet Power Supply POCPA 2016 Briant Lam May 24-26, 2016.

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Presentation transcript:

Magnet Power Supply POCPA 2016 Briant Lam May 24-26, 2016

2 Outline LCLS-II Magnet Power Supply POCPA 2016 Overview Technical Requirements Power Supply Designs Power Supply Stability Schedule Summary

3 Overview – LCLS-II Status LCLS-II Magnet Power Supply POCPA 2016 The LCLS-II project will provide expansion and enhancement of the existing LCLS facility. A high repetition rate injector system located at Sector 0 of the SLAC linac Replacement of the existing linac (Sector 0-10) with a superconducting linac Two new undulator systems, producing independently tunable x-ray beams Systems for transport, diagnostics and optical manipulation of the x-ray beams Modifications/upgrades to experimental stations Department of Energy (DOE) Critical Decision (CD) 2/3 Approval received in March 2016 CD-2 Performance baseline CD-3 Start of construction Final design review of magnet power supplies approved May 2016 Magnet power supply designs complete and approved Authorized to begin procurement and fabrication

LCLS-II Magnet Power Supply POCPA Overview – LCLS-I and LCLS-II Performance Measures Performance MeasureThresholdObjective Variable gap undulators 2 (soft and hard x ‑ ray) Superconducting linac-based FEL system (New LCLS-II) Superconducting linac electron beam energy 3.5 GeV ≥ 4 GeV Electron bunch repetition rate 93 kHz 929 kHz Superconducting linac charge per bunch 0.02 nC 0.1 nC Photon beam energy range 250–3,800 eV 200–5,000 eV High repetition rate capable end stations ≥ 1 ≥ 2 FEL photon quantity (10 -3 BW) 5x10 8 (10x eV) > 10 3,800 eV Normal conducting linac-based system (Existing LCLS-I) Normal conducting linac electron beam energy 13.6 GeV 15 GeV Electron bunch repetition rate 120 Hz Normal conducting linac charge per bunch 0.1 nC 0.25 nC Photon beam energy range 1,000–15,000 eV 1,000–25,000 eV Low repetition rate capable end stations ≥ 2 ≥ 3 FEL photon quantity (10 -3 BW a ) ,000 eV) > 10 15,000 eV

5 Technical Requirements – LCLS-II Magnets and PS LCLS-II Magnet Power Supply POCPA 2016 Magnets by Type Magnet TypeMagnet QtyPS Qty BEND (16 types)11069 QUADRUPOLE (15 types) SOLENOID (2 types)33 XCOR/YCOR (10 types)420 Grand Total Power Supplies by Type VoltageCurrentMagnet QtyPS Qty Kepco BOP 100W Genesys 1.5kW Genesys 10/15kW Analogic 232HC 12kW MCOR W Grand Total

6 Technical Requirements – Stability LCLS-II Magnet Power Supply POCPA 2016 Field stability is equal current stability, ΔB/B max = ΔI/I max Stability must be met for Klystron Gallery temperature swings of ±15 °C Exception: Corrector long term stability is “much larger, ~0.1% rms ” Field Stability RequirementsValueUnits Bends30-100ppm (RMS w.r.t. max field) Bend Trims ppm (RMS w.r.t. max field) Quadrupoles ppm (RMS w.r.t. max field) Correctors ppm (RMS w.r.t. max field)

7 Power Supply - Types LCLS-II Magnet Power Supply POCPA 2016 Intermediate type power supplies SLAC-designed PI-based Ethernet power supply controller (EPSC), 2006 Controls off the shelf power supplies, unipolar and bipolar Regulates using off the shelf current transducers Used for warm and superconducting magnets Trim type power supplies (MCOR) SLAC-designed bipolar power supply, 1995 Recent upgrade to the power amplifier for lower noise Recent design of an Ethernet controller with embedded IOC Used for trims, correctors and small quadrupoles

8 Power Supply – Intermediate LCLS-II Magnet Power Supply POCPA 2016

9 Power Supply – Intermediate Superconducting LCLS-II Magnet Power Supply POCPA 2016 Superconducting magnet power supply uses Intermediate topology but with added quench detection and protection circuit

10 Power Supply – Ethernet Power Supply Controller LCLS-II Magnet Power Supply POCPA 2016 Used where stability requirement is better than 0.01% Typically for bends and larger quadrupoles Higher stability requirements satisfied by: Controlling ambient temperature Select components with lower temperature coefficient EPSC SpecificationValueUnits DAC/ADC Stability (provided by oven stabilized zener, LM399A)< ± 0.25ppm/°C Transducer Stability (off the shelf)< ± 1ppm/°C Burden Resistor Stability (Resistor TC individually characterized)~ ± 1ppm/°C Overall Stability (typical worst case)< ± 2.25ppm/°C Error over ±15°C68ppm Absolute error0.05% Bandwidth (typical)10Hz Resolution (effective)20Bits

11 EPSC Stability – Dogleg Bend 0.3 ppm/°C (WRT FS) LCLS-II Magnet Power Supply POCPA °C ΔT 3.7 ppm ERROR I_REG I_DAC I_AUX

12 EPSC Stability – BC ppm/°C (WRT FS) LCLS-II Magnet Power Supply POCPA °C ΔT 13.7 ppm ERROR I_REG I_DAC I_AUX

13 Power Supply – Trim (MCOR) LCLS-II Magnet Power Supply POCPA 2016 Crate Controller MCOR30 MCOR12/6/2/1

14 Power Supply – MCOR Specifications LCLS-II Magnet Power Supply POCPA 2016 Used long term stability requirement is 1000 ppm, diurnal drift Meets 100 ppm short term stability Typically used for trims, correctors and small quadrupoles requiring power < 1.5 kW MCOR SpecificationValueUnits Stability (dominated by regulating shunt resistor)15ppm/°C Error over ±15°C450ppm Absolute error0.1% Bandwidth (typical)10Hz Bandwidth (fast feedback)120Hz Voltage30-50V Current1, 2, 6, 12, 30A Resolution16bits

15 MCOR12 Stability – 1.7 to 21 ppm/°C (WRT FS) LCLS-II Magnet Power Supply POCPA °C ΔT 40 ppm 3.4 ppm/°C 250 ppm 21 ppm/°C 166 ppm 13 ppm/°C 20 ppm 1.7 ppm/°C

16 Power Supply Design – Rack Heat Exchanger LCLS-II Magnet Power Supply POCPA 2016 Racks in the LINAC will use sealed water cooled racks to keep equipment clean. Heat exchanger designed and tested to remove 3kW.

17 Power Supply – Rack Heat Exchanger Test LCLS-II Magnet Power Supply POCPA 2016 Ambient Supply LCW Return LCW Inside HX Box Front Bottom Inside Top Inside Heater Inside Middle Inside Bottom TC Channel Avg Temp °C Water flow rate4 gpm Water deltaT2.71 °C Water Power2857 W Heater Power3000 W Efficiency95% Heat Exchanger dT12.4 °C

18 Power Supply – Existing Installation LCLS-I LCLS-II Magnet Power Supply POCPA 2016

19 Power Supply Design - Superconducting LCLS-II Magnet Power Supply POCPA 2016

20 LCLS-II Summary Schedule and Critical Path LCLS-II Magnet Power Supply POCPA 2016

21 Summary LCLS-II Magnet Power Supply POCPA 2016 Magnet power supply designs for LCLS-II Performance satisfies LCLS-II requirements Ethernet Power Supply Controller (EPSC) used where stability is more demanding and for higher power magnets MCORs used where stability is less demanding and for low power magnets Procurement has begun Installation begins June 2018 First Light in October 2019

End 22

23 Power Supply Design – Intermediate EPSC LCLS-II Magnet Power Supply POCPA 2016

24 LCLS-II Magnet Power Supply POCPA 2016

25 LCLS-II Magnet Power Supply POCPA 2016

26 LCLS-II Magnet Power Supply POCPA 2016

27 EPSC Stability – LH Chicane 0.5 ppm/°C (WRT FS) LCLS-II Magnet Power Supply POCPA °C ΔT 6.2 ppm ERROR I_REG I_DAC I_AUX

28 EPSC Stability – BC2 0.6 ppm/°C (WRT FS) LCLS-II Magnet Power Supply POCPA °C ΔT 7.5 ppm ERROR I_REG I_DAC I_AUX

29 Power Supply – MCOR Old and New LCLS-II Magnet Power Supply POCPA 2016 MCOR 12 Module With new Power Amplifier And Modified Output Filter

30 Power Supply – MCOR 120 Hz LCLS-II Magnet Power Supply POCPA 2016 Fast Feedback Step Response 106 mH Load Inductance Stainless Steel Beam Pipe 480 mA Step Settles in 6 milliseconds Switch = 9 (no attenuation) Custom Daughterboard Blue Output Current 120 mA/div Red Output Voltage 5 Volt/div Green Coil in SS beam pipe

31 Overview – LCLS-II Layout LCLS-II Magnet Power Supply POCPA 2016 HXU SXU Sec Sec keV (1 MHz) SCRFSCRF 4 GeV 1-25 keV (120 Hz) 1-5 keV (1 MHz) LCLS-I Linac GeV proposed FACET-II LCLS-II Linac