Ultriva User’s Conference 2015 Driving service levels through Production streamlining Presented by Nandu Gopalun

Driving service levels through Production streamlining 2 Customer doesn’t want to carry inventory (Lead time reduced from 15 days to one day) Custom built or engineered to order parts with shorter lead time Mixed model high configuration parts where every steps in the process/operation has to tracked

How are productions schedules managed? 3 MPS/ERP driving schedule Using Excel to manage schedule Master Scheduler/planners Managing schedule Finished Goods Kanban drives Other methods (Min max, etc.)

How Production orders are Translated To Operators/Planners/scheduler 4 Print work orders and use Heijunka board to manage Excel to manage the schedule Electronic system to manage MES Kanban Cards Driving Production

How to drive Service level using production streamlining? 5 Creating loop between customer and Finished Good super market or Distribution center Pull driving Production based on MPQ (Minimum Production Quantity)

Demo DEMO 6

Enhanced Production Sequence screen 7 How enhanced production sequence screen helps to improve Service level? – Production Kanban board – Handling custom build/Engineered to Order/Assemble to Order products – Adding additional operation on the fly by planner – Translating order related Comments to operators – Adding additional data inputs manage – Managing work orders

Demo DEMO 8

Transaction Centric To Smart Signal Centric 9 Material Movements from Transaction Centric to Smart Signal centric

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