Non- contact Safety Switches: D40R – RFID Coded D40P – Magnetic Coded
What is driving the need for the non-contact switches? ISO 14119:2013 Safety of machinery -- Interlocking devices associated with guards -- Principles for design and selection Abstract ISO 14119:2013 specifies principles for the design and selection independent of the nature of the energy source of interlocking devices associated with guards. It covers the parts of guards which actuate interlocking devices. ISO 14119:2013 provides measures to minimize defeat of interlocking devices in a reasonably foreseeable manner. Simpler means of applying and conforming to the standard
Non-contact Safety Switches Application Requirements Measures against Defeating Interlocks D40Z/D40A CM MA MF MFS Gap in Offering Low or Medium Level Coding High Level Coding
Overview D40R Combines RFID coding technology with IP69K ingress protection and standard mounting sizes. Basic (single – teachable) and uniquely coded models are offered. Unique coding (32,000,000 possible code) provides “high” tamper resistance in accordance with the standard ISO D40P Coded magnet using Hall Effect technology with long life, trouble free solid state outputs. Multiple sizes and case materials to meet the requirements of food & beverage, packaging and factory automation markets. IP69K / stainless steel versions; special food industry version mounts from the back with no front recesses, all have smooth mirror-polished surfaces. Provides “low” tamper resistance in accordance with the standard ISO
Markets
Target Industries / Applications Target industry: Food & Beverage Packaging Automotive Target applications: Sanitary Packaging Lines Material Handling/Palletizing Robotic Welding Cells Dirty Environments Wet Environments Packaging Machines D40P D40R
Food & Beverage Filling Machine D40P IP69K Stainless steel hygienic or special food type models
Packaging Roll-fed Thermoforming Machine D40R Highly tamper resistant (unique code versions),
Automotive / Metal Processing Non-ferrous cutting machine applications D40RD40P
Update Existing Applications Single keyed door switch can be easily bypassed or fail due to damage Non-contact door switches can be added to existing applications to upgrade them to a higher performance level
Features
D40P versus D40R Comparison 12 D40P – Hall effect Coded Magnet Difficult to defeat without actuator Low Tamper Resistance per ISO14119 D40R-_B – RFID Unique Coding Impossible to defeat without actuator – 32 million codes High Tamper Resistance per ISO14119 GOOD BETTER BEST D40R-_B – RFID Basic Coding Possible to defeat with SPARE actuator but needs re-teaching Low Tamper Resistance per ISO14119
Clean In Place / Sanitized in Place (CIP/SIP) D40P Coded Magnet Switches IP69K Rating Clean and Sanitize in Place +105 C temperature rating Stainless Steel Housings with “Ra4 Mirror Polish” finish “Food” versions mount from back presenting smooth surface Alternate solution Plastic models can work from through stainless steel Safe for use with Clean-in-Place or Sanitize-in-Place Applications
High Tamper Resistance High tamper resistance according to ISO Unique actuators with 32,000,000 different codes D40R-_U
● 15 No special controller required! D40P D40R Connect to virtually any Safety monitoring device with 2 NC inputs
Connect up to 20 switches in series … Reduce the number of controllers required Individual Auxiliary Outputs Individual Operation indicators Door Closed Door Open <2mS Response Time NOTE: PLd/Cat.3 when switches are connected in series
Wiring Accessories End of Line Termination: Shorting Plug Connection Extension: Double-ended M12 Male to Female Cables Any D40R/D40P-_- M12 model T-Connector: Allows series connection of up to 20 sensors Simplify and quicken installation with fewer wiring errors NOTE: Auxiliary outputs are parallel connected; PLd/Cat.3 when switches are connected in series Up to 20 sensors in series
Safety and Electrical Standards EN ISO 14119:2013 Safety of Machinery. Interlocking Devices Associated with Guards, Principles for Design and Selection EN ISO :2008+AC:2009 Safety of Machinery, Part 1: General Principles for Design EN :2013 Low Voltage Switchgear and Control Gear – Part 5-3 EN 62061:2005+AC:2010+A1:2013 Safety of Machinery, Functional Safety of Safety-related Electrical, Electronic and Programmable Electronic Control Systems ANSI/UL 508 Industrial Control Equipment CSA C22.2 No.14 Canadian Electrical Code Additional D40R Approvals: R&TTE Directive 1995/05/EC EN :V1.9.2 (04/2012), EN :V1.6.1 (03/2013), EN :V1.5.1 (08/2010) Up to PLe, (up to PLd in series)
● 19 Models to Suit Most Applications D40P Plastic (IP67) Stainless Steel (IP69K) Hygienic (IP69K) Special Food Type (IP69K) D40R Plastic (IP69K / IP67) Diagnostic LED indicator Basic or Unique Coding All models LED operation indicator 5m, 10m or M12 pigtail options Common series connection accessories 2NC/1NO Solid state, polarity free outputs D40P D40R
Web Pages
Printed Literature Combined 2-Page FlyerSeparate Datasheets
Initially Stocked Items D40PD40R-_BD40R-_UAccessories* Long (Plastic) 5M CableD40P-LPC-21-05D40R-LPB-21-05D40R-LPU M CableD40P-LPC-21-10D40R-LPB-21-10D40R-LPU M12 with 250mm CableD40P-LPC-21-M12D40R-LPB-21-M12D40R-LPU-21-M Small (Plastic) 5M CableD40P-SPC-21-05D40R-SPB-21-05D40R-SPU M CableD40P-SPC-21-10D40R-SPB-21-10D40R-SPU M12 with 250mm CableD40P-SPC-21-M12D40R-SPB-21-M12D40R-SPU-21-M Mini 5M Cable - LeftD40P-MPC LN/A M Cable - RightD40P-MPC RN/A Barrel 5M CableD40P-BPC-21-05N/A Long SUS 5M CableD40P-LMC-21-05N/A Small SUS 5M CableD40P-SMC-21-05N/A M12 with 250mm CableD40P-SMC-21-M12N/A Small Hygienic 5M CableD40P-SHC-21-05N/A Mini Hygienic 5M Cable - LeftD40P-MHC LN/A M Cable - RightD40P-MHC RN/A Small Special Food Type 5M CableD40P-SFC-21-05N/A Accessories* Single Ended 5M Cable----- D40ML-CBL-M12-5M Single Ended 10M Cable----- D40ML-CBL-M12-10M Double-Ended 2M Cable----- D40P-8PMF-M12-02M Double-Ended 5M Cable----- D40P-8PMF-M12-05M Double-Ended 10M Cable----- D40P-8PMF-M12-10M Shorting Plug----- D40P-8PSP-M12 T-Tap Cable----- D40P-8PTC-M12 *Suitable for use with both D40P and D40R sensors.
Questions
Appendix: Technology Reed Switch Hall Effect Transistor Hall Effect Sensors are devices which are activated by an external magnetic field. We know that a magnetic field has two important characteristics flux density, (B) and polarity (North and South Poles). The output signal from a Hall effect sensor is the function of magnetic field density around the device. When the magnetic flux density around the sensor exceeds a certain pre-set threshold, the sensor detects it and generates an output voltage called the Hall Voltage, V H.
Appendix: Technology RFID How does an RFID system work? An RFID system consists of a tag, which is made up of a microchip with an antenna, and an interrogator or reader with an antenna. The reader sends out electromagnetic waves. The tag antenna is tuned to receive these waves. A passive RFID tag draws power from field created by the reader and uses it to power the microchip’s circuits. The chip then modulates the waves that the tag sends back to the reader and the reader converts the new waves into digital data.