Monitoring of process contaminants in real time using the fluorescence-based tool Fluoralys for a rapid diagnosis of product and process safety.

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Presentation transcript:

Monitoring of process contaminants in real time using the fluorescence-based tool Fluoralys for a rapid diagnosis of product and process safety

2 Scheme of the optical design and software FLUORALYS 2 LED 4 LED 3 LED 2 LED 1 Embedded Electronic Adapt. « Stylus » probe 4 excitation fibers. 1 Read fiber CCD Sensor Diffraction gratings Spectral information Fluorescences. 4LED = 4 emission spectra

33 Scheme of the optical design and software FLUORALYS SOFTWARE  Measurement controle  Analysis of Fluorescence information  Application of calibration models.  Calculation of means and std  Database  Monitoring the control map.

CML Fluoralys DHA + iron DHA - iron DHA + iron DHA - iron DHA + lactose + vitC DHA + maltodextrin DHA + lactose + vitC DHA + maltodextrin Real time diagnosis on recipe sensitive to heat damage

5 Impact of storage Formula A Formula B Accelerated for 60 days at 50° Celsius

Sampling In line At line In line At line Infant formula heat process control using FLUORALYS Ohmic heating process

Fluoralys Furan Real time comparison of 2 technologies Impact of storage Furan Fluoralys Furan Fluoralys Retorting Ohmic heating Rapid diagnosis on baby food quality using FLUORALYS

180°C190°C 200°C In line At line Probe Probe holder Acrylamide (µg/kg) Data measured Data predicted Monitoring acrylamide in biscuits using FLUORALYS

Monitoring of acrylamide and texture at industrial scale over production days Industrial monitoring of acrylamide in biscuits in a multicriteria approach

FLUORALYS is a non destructive fluorescence analyzer developed for real time, reliable and simple monitoring of process contaminants Conclusion  For R&D purposes :  impact of recipes/ingredients  interest of alternative technologies  prediction of storage effect  process optimization in a multicriteria approach  For quality control in PRODUCTION in a multicriteria approach:  AT LINE in the final product for control map  IN LINE for implementation of corrective actions