Contact Resistance, Current Sharing, Coupling Currents, and Magnetization for Coated Conductor Roebel Cables and CORC cables for HEP Applications 2JF-01.

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Presentation transcript:

Contact Resistance, Current Sharing, Coupling Currents, and Magnetization for Coated Conductor Roebel Cables and CORC cables for HEP Applications 2JF-01 M.D. Sumption, M. Majoros, E.W. Collings Center for Superconducting and Magnetic Materials, MSE, The Ohio State University Nick Long, IRL, New Zealand Applied Superconductivity Conference, Portland Oregon, Oct, 2012 D Van Der Laan, Advanced Conductors W. Goldacker A. Nijhuis, E Kershoop, The University of Twente, EMS Group This work was funded by the U.S. Dept. of Energy, Division of High Energy Physics, under Grant No. Grant No. DE-FG02-95ER40900 (University Program)

YBCO Roebel in HEP Context It is useful to consider YBCO for HEP magnets for very high field devices, like 50 T solenoids for muon colliders, because they are enabling. Worth considering for other HEP magnets (very high field dipoles) as well Large magnets need cables, typically tens of kAs Cables need current sharing between the strands for stability and protection reasons in LTS, as well as current distribution uniformity considerations Strand to strand contacts must be low resistance enough to allow this, but high enough to keep low loss These same considerations needed for Rutherford cables will need to be applied to Roebels, and it is easy to see why since …….

The Roebel is a topological transformation of a Rutherford Cable i.e., no cutting or pasting operations allowed Operation 2 flatten This fact is known, if underappreciated, so what? the loss current paths, the losses of which have been calculated for Rutherford, transform topologically as well Some concepts from Rutherford are transferrable Operation 1 rotate Operation 3 flatten some more

Topological equivalence of coupling current paths in Roebel and Rutherford cables FO Coupling loop, involves R R, this is a connection between “top”and “bottom” layer strands In the Roebel cable this would mean left and right side connections, and these don’t exist dB/dt dB/dt EO Loop, R// Old EO Loop Transformed, would imply strand 1 having continuous contact with strand 2, and 2 with 3, and 3 with 4 etc, all on the strand faces. In fact this is true, but the R involved can be high

Use of Rutherford Expressions for Roebel For Rutherford cables the AC Loss expressions for coupling loss per cycle per m3 are EO FO EO FO Realizing that Rc is infinite, then both field applied to the face and field applied to the edge of the Roebel cable will follow With different proportionality constants in front for cable face and cable edge orientations and Ra refers to nearest strand contact, e.g., 1-2, 2-3, etc

Attempt to Create Current Sharing in YBCO Roebel Cables--Similarity in Problems, similarity in solutions As-received Roebel cables have no coupling --This means no eddy current magnetization, but also no current sharing For Rutherford cables, typically ICR is controlled by the oxide layer on the strand surface (or core surface) – this is also true for YBCO For Rutherford cables this can be manipulated by low T sintering to break down the surface oxide, we could try that (did not work so well, see below) – METHOD 1 A second ICR modification method in Rutherford cables was the use of a deformable Ag-Sn solder, which also replaced the heavy Cu oxide with a lighter one –this is our motivation for using a Sn sheet for contacts in Roebel below – METHOD 2 In some cases, contacts in Rutherford cables were soldered, we also tried this – METHOD 3 We used AC loss and direct I-V to determine the ICR, and asses the results

Direct Contact Method for ICR We can adopt the direct I-V technique used by Arian Verweij in his measurement of ICR in Rutherford cables, see “Electrodynamics of Superconducting cables in Accelerator Magnets, Thesis, University of Twente 1995 Rmax R// only Rc as well Another way to see this is that we have N resistors in parallel, and N/2 series segments of these Our case corresponds to his Eq 4.46 b, except that the Ra used there is slightly different, and given that our cable length is equal to Lp, we get Ra = 2Rmax

Wiring of the cable Number of tapes: 15 Current contact on one end of the cable – tape no. 2 Current contact on the other end of the cable – tape no. 10 DC power supply: HP6634 A (1 A – 100 V) Voltmeter: Keithley 2182A nanovoltmeter Pairs of the potential taps used for voltage measurements: 1-2, 1-3, 1-4, …. 1-15 Cable Provided by Industrial Research Limited, IRL

Pressure application Pressure was applied by adding stainless steel plates on top of the G-10 top plate, both were free to move up and down but stabilized laterally by guide rods

Direct I-V ICR Results METHOD 2 (soft Metal) METHOD 3 (Solder)

4.2 K NbTi Rutherford cables, FO M.D. Sumption,E.W. Collings,, R.M. Scanlan, S.W. Kin, M. Wake, T. Shintomi, A. Nijhuis, and H.H.J. Ten Kate, Cryogenics 41, 2001, 733

AC Loss Results  magnetization 4.2 K, Rc  10  AC Loss Results  magnetization METHOD 3 – soldering METHOD 1 – HT Sintering 77 K, Rc = 100  No apparent increase in loss! ICR would appear not to have changed! A similar 4 K contact resistance in NbTi of Nb3Sn based Rutherford cables leads to a noticeable coupling AC loss/magnetization – why not here? METHOD 3 – soldering

Calculating the Loss slope II = -d/dt = AdB/dt, and dB/dt max is  0.1 Hz*4*.4T=0.16 T/s NbTi Rutherford cable A  Lay pitch*cable width/2=50*15=0.0375 m2 I=/R=(6*6-3V)/(2*10*10-6)= 300 A, factor of 5 or so less than NbTi Ic at measurement, strands are partially coupled YBCO Roebel A  Lay pitch*slit width=1 cm * 1 mm = 1 * 10-5 m2 0.15 * 10-5 V, I = 0.15 A Since Ic for YBCO is roughly 2000 A at 4 K and low fields, a cross current I of 0.15 leads to essentially no coupling So – The hysteretic losses dominate THESE ARE EDGE LOOPS SO THE AREA IS MINIMAL

Coupling Schematic in Bean Terms For this to be true the current flowing from strand to strand must be a relatively high percentage of the strand current, or they will flow in circles in the strands A cable has coupled strands when most of their Ic is taken up in coupling, rather than hysteretic shielding, currents Green regions are strands Black lines are flux profiles Dashed line is flux in coupled state Blue lines are uncoupled (hysteretic shielding) current Red lines are coupled current dB/dt

CORC Cable for AC Loss Measurement

Loss per meter of cable per cycle CORC cable 1 layer, 3 tapes 2 layer, 6 tapes

P=[.003J/m/cycle/(.2*.025*.025*3.14)]*1008000 W/m2

Loss per meter of cable per cycle CORC cable II 3 layer, 9 tapes 4 layer, 12 tapes

Loss per meter of cable per cycle CORC cable III

Summary-and Questions Roebel cables are topological transformation of Rutherford cables, current loops are directly transferrable from Rutherford after transforming FO and EO and setting R to infinity Pressure and pressure with soft metal reduce ICR, but do not give great contact. Soldering reduces ICR, but does not induce much loss because flux coupling area is small How Much Current Sharing is needed, given the greater stability of YBCO, and the different protection landscape? Specifically – what does ICR need to be, and how many nearest neighbors should current share Are methods that do not “fix” the windings realistic? CORC Cable losses show interesting results, need further study