WP15.4 Status March 2017.

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Presentation transcript:

WP15.4 Status March 2017

The project (4: 15°, 2×45°, 30°) (6+2) (2) New experimental area Present area (4: 15°, 2×45°, 30°) (6+2) (2)

Status Workshop with companies in the field of magnet construction, in order to: Have magnets with a very good correspondence with specifications Speed-up delivery Have a better control on design and validation phase (especially magnetic measurements) Improve KTT Provide to the producer not only detailed specifications, but an advanced design of the required magnets This means some delay on the bids wrt to the schedule, that should be re- absorbed by the fact that the designs are practically already done by us: Complete magnetic calculation, including beam quality, pole design, iron quality, saturation… Complete design of coils: electrical, mechanical, thermo-hydraulic Complete design of overall mechanical structure (plates, bolts, alignment) and supports Almost 20 companies in the field of electro-mechanic constructions, magnets, power supplies and UHV technology A full day in Bologna, on Mar. 1st 2017

Project reviewed and simplified, final version being prepared Status March All bids for magnets procurement out by the end of January But we will provide to the supplier a detailed design Civil engineering preliminary project approved Working on the executive one (external company) BTF closed to the users from mid July (apart 2-3 weeks in Sep.) Design slightly modified in order to avoid modifications of the line inside the LINAC tunnel Brings interference with the operation of the collider complex to ≈0 Easier installation (and alignment) Also requires 1 quad less (slightly increased the gradient of the other quads) Vacuum requirements relaxed: the two BTF lines will be separated by the main LINAC vacuum by a 0.5 mm Be window (already existing); design modified in order to host pumping ports Vacuum components design on-going Infrastructure and installation: Thermic, hydraulic and electric calculations completed Specs for “on-the-shelf” power supplies Cooling and power supply for new line started Project reviewed and simplified, final version being prepared

Team Magnets Cooling and power supply Vacuum Timing Controls Line design, simulation and optimization B. Buonomo, C. Di Giulio, L. Foggetta Magnetic, electric and thermo-hydraulic calculation and design F. Iungo, R. Ricci, C. Sanelli, L. Sabbatini, A. Vannozzi: Mechanical design R. Mascio, L. Pellegrino, G. Sensolini: Preparation, measurements, installation B. Bolli, S. Martelli, F. Sardone: Cooling and power supply S. Cantarella, R. Ceccarelli, R. Ricci, U. Rotundo Vacuum D. Alesini, S. Bini, L. Foggetta, V. Lollo Timing A. Drago, A. Stella Controls L. Foggetta, C. Di Giulio, A. Michelotti, A. Stecchi Radio-protection A. Esposito, O. Frasciello Civil Engineering O. Cerafogli, S. Incremona Diagnostics C. Di Giulio, L. Foggetta, E. Spiriti, A. Stella

Civil engineering For speeding up the execution of the building modifications, we removed the motorized shielded door (on the side of the external wall), replacing it with a removable structure of concrete blocks (chicane) Much easier (and cheaper): the only modification to the building structure is the opening of two (normal) doors

Magnets

Fast 15° dipole Study magnetic field in the gap (and in the return) vs. iron material, size, shape Current vs. coil conductor section, length, type, n of coils Calculate thermo-hydraulic parameters

Fast 15° dipole

Fast dipole: full specs GENERAL DATA Beam energy (MeV) 1000 Curvature radius (m) 3 Gap (mm) 25 Pole width (mm) 110 Nominal flux density (T) 1,11 Bending angle (deg) 15 N per pole (turns) 36 Ampere-turns/pole 11052 Yoke Width (mm) 277 Yoke Height (mm) 359 Yoke Length (mm) 760 Overall Length (mm) 329 Overall Height (mm) 913 Good Field Region (mm) ±25 Field quality (ΔB/B) 6,4E-03 Integrated Field quality (ΔIB/IB) 2,3E-03 Total weight (kg) 516 ELECTRICAL INTERFACE Conductor dimension 7x7 Φ4 Nominal Current (A) 316 Nominal Resistive Voltage (V) 113 Rtot (Ω) 0,078 Nominal inductance (H) 0,029 Nominal Power (kVA) 35 Maximum Line Cable lenght (m) 20 Proposed cable cross section ( mm2) 95 Proposed Output PS Current (A) 330 Proposed Output PS Voltage (V) 130 Proposed Output PS Power (kVA) 42,9 WATER COOLING  Number of pancakes per pole Number of pancake circuits 6 Number of series circuits 2 ΔT water (°C) Maximum Water flow (m3/s) 0.117 Maximum Water velocity (m/s) 1,55 Maximum ΔP (bar) 2,94 Fast dipole: full specs IRON V (mm3) PACK FAC d (kg/dm3) Weight (kg) 6,75E+07 0,96 7,85 509 COILS FILL FAC 9.46E+06 0,59 8,9 50 Power supply specs calculated assuming for ramping+stabilization ≈100 ms

DC dipoles

DC dipoles: full specs GENERAL DATA Beam energy (MeV) 921 Curvature radius (m) 1,8 Gap (mm) 35 Pole width at the gap (mm) 190 Pole width at the yoke (mm) 220 Nominal flux density (T) 1,7056 Bending angle (deg) 45,00 N per pole (turns) 120 Iron Width (mm) 735 Overall Width 780 Overall Height (mm) 503 Overall Lenght (mm) 1672 Good Field Region (mm) ±15 Field quality (ΔB/B) 4,29E-04 Integrated Field quality (ΔIB/IB) 3,78E-04 Total weight (kg) 4006 ELECTRICAL INTERFACE Conductor dimension 9.5x9.5 Φ5.5 Nominal Current (A) 262 Nominal Resistive Voltage (V) 72 Rtot (Ω) 0,276 Nominal inductance (H) 0,423 Nominal Voltage on magnet (V) with a 10 s raising time (V) 83 Nominal Power (kVA) 22 Maximum Line Cable lenght (m) 20 Proposed cable cross section ( mm2) 95 Proposed Output PS Current (A) 280 Proposed Output PS Voltage (V) Proposed Output PS Power (kVA) 26,6 WATER COOLING  Number of pancake per pole 6 Number of Turn per pancake (10 H 2 V) ΔT water (°C) 15 Maximum Water flow (m3/s) 3,44E-04 Maximum Water velocity (m/s) 1,21 Maximum ΔP (bar) 3,82 IRON V (mm3) PACK FAC d (kg/dm3) Weight (kg) 3,99E+08 1 7,86 3140 COILS FILL FAC 9,5E+07 0,599 8,9 506

Quadrupoles

Second line diagnostics Beam 4 M28 setup tested on beam DAQ working

Second line diagnostics Beam profile (450 MeV electrons) Cluster correlation vs. cluster size Coordinate correlation System working properly: clear tracks Now working on tracking

D15.4 Considering the time margin needed for: Magnetic measurements (in house to speed up delivery time) Installation Commissioning of the new line In addition, DAFNE collider run has been extended by three months (from Dec. ’17 to end of Mar. ‘18), also shifting maintenance schedule of the complex in the next months. Move the deliverable from M30 to M35