SEATING SYSTEMS – TRACTOR , CONSTRUCTION EQUIPMENT & TWO WHEELERS SEATS
SEATING SYSTEMS – TRACTOR , CONSTRUCTION EQUIPMENT & TWO WHEELERS SEATS SEAT SPECIFICATIONS Suspension weight range from 50 – 120 KG Longitudinal adjustment with guide rail 150 mm Vertical travel 75 mm Vacuum Foaming Suspension with double acting shock absorber SIP range from 200 – 300 mm Seat types – Fixed, Sliding with nylon guide, Sliding with channel guide, Scissor type suspension, Fixed Arm, Adjustable Arm, Bucket type pan Surface Treatment C.E.D Coating / Primer after phosphating thickness from 20 – 30 microns Powder Coating thickness from 60 – 80 microns TRACTOR & CONSTRUCTION EQUIPMENT SEATS TRACTOR & CONSTRUCTION EQUIPMENT SEATS
SEATING SYSTEMS – TRACTOR , CONSTRUCTION EQUIPMENT & TWO WHEELERS SEATS Seat length range from 580 – 670 mm Seat width range from 260 – 300 mm Fender rail foaming thru insert molding
SEATING SYSTEMS – TRACTOR , CONSTRUCTION EQUIPMENT & TWO WHEELERS SEATS PU Foam – Dow Chemicals (MDI / TM) Foam Hardness range from 12 – 40 kgf Density range from 55 – 95 kg/m3 Resilience Test – Min. 100 mm rebound Permanent Compression Test – 10% max of foam height Trim / Seat Cover Breaking Load range from 15 – 45 kg/3 cms (MD) & 8 - 20 kg/3 cms (TD) Elongation range from 45 – 100% (MD) & 170 – 300% (TD) Thickness from 0.8 – 1.00 mm GSM range from 525 – 750 gms
SEATING SYSTEMS – TWO WHEELERS SEATS (YAMAHA) ENTICER BASE & BACK
SEATING SYSTEMS – TWO WHEELERS SEATS (YAMAHA) CRUX
SEATING SYSTEMS – TWO WHEELERS SEATS (YAMAHA) GLADIATOR
SEATING SYSTEMS – TWO WHEELERS SEATS (YAMAHA) YBR
SEATING SYSTEMS – TWO WHEELERS SEATS (MTWL) DURO FLYTE
SEATING SYSTEMS – TWO WHEELERS SEATS (MTWL) CENTURO KINE
SEATING SYSTEMS – TWO WHEELERS SEATS (EXPORTS) PIAGGIO X8 PIAGGIO X9 MBK FRANCE PIAGGIO NRG POWER
MANUFACTURING FACILITIES PU Shop 2 High Frequency PU Molding machine from Hennecke Germany PLC controlled mixing head
MANUFACTURING FACILITIES Paint Shop 7 tank Phosphating process Powder coating paint shop Liquid Spray Painting Press Shop Press Shop from 5 to 250 tons mechanical presses 100 & 350 ton hydraulic presses
MANUFACTURING FACILITIES – TRACTOR SEATS Seat Assembly Line Tractor Seats Seat assembly work stations – 08 Seat pan assembly work stations – 08
MANUFACTURING FACILITIES – TWO WHEELER SEATS Seat assembly lines – 02 Stitching line – 01 6 Stitching Machines from JUKI, Japan Double stitch machine from Toyo, Japan
TESTING FACILITIES – TRACTOR SEATS Seat Testing Rig Cam based testing rig – 01 Testing cycle – 1.0 lac cycles
TESTING FACILITIES – TWO WHEELER SEATS Seat Fitment Frames 100% inspection on fitment frames before packing Foam Hardness Testing Machine Fully computerized foam hardness testing machine with hysteresis graph