Overview and Introduction GKN Aerospace India Overview and Introduction
Milestones 2004 GKN Aerospace India (Volvo Aero India) started business in India partnering with a service supplier organization (offload). 2009 Moved to a “captive” solution with own employees and supported by onsite based consultants. 2010 The office relocates to 77 seat facility. organization sees dramatic growth. 2012 Growth by 50% and delivers over 100 000 hours of engineering. 2013 GKN acquires Volvo Aero and we move into a new office and add the Aero Structures Team. GKN Aerospace India cross 100 engineers and adds Driveline and Procurement. GKN Aerospace India deliver the first physical parts to Aero Structures in the UK; sourced and manufactured in India.
GKN Group in India 2326 Employees 8 Plants 6 Locations Faridabad Dharuhera Ahmad Nagar Pune Bangalore Oragadam Manufacturing Locations Engineering Centre of Excellence
Why India? Yearly trips by flight (per capita): India 0.04 China 0.3 US 2 Number of Airports in India is projected to move from 80 to 250 in 2020 90% of all Aircrafts are imported, including full life MRO India is the largest democracy in the world and one of the most ancient civilizations. India has got 1.3 billion people and will be the most populous nation in the world 2020. The world’s largest road network is in India with over 1.9 million miles of roads. India is one of the world’s fastest growing economies. By 2030, India is likely to become the world’s third largest economy with projected GDP (PPP) at $10+ trillion. India's working-age population will increase by 240 million over the next two decades. Projected to move from the 7th largest to the 3rd largest aviation market by 2020. India produces 12 million tons mangoes each year, most in the world.
GKN Aerospace India “ GKN Aerospace India is much more than an Engineering office. It is an engineering centre of excellence and our hub for procurement in Asia. The site gives us a solid local identity and is a strategic site for the future growth of GKN. “ David Orth General Manager GKN Aerospace India
GKN Aerospace India Organization Engine Systems Fan Statics Turbine Exhaust LP Compressor/Booster Aero Structures Winglets Fixed trailing edge Movables Rudder & Elevator Procurement - Aero Structures Ribs Machined parts Metallic's & Composites Driveline Transmission & Differentials CV Joints Shafts
Engine Systems Capabilities IMC TRF and TEC Hot- and Cold Structures Modeling Concept & Alternate solution Detailed Concept Verification 3D models, Stack-up Drawing Creation & Review Non-cconformances Analysis MRB- GOM Analysis Structural Analysis Aero-thermodynamic Method/DP development Fatigue & Fracture Analysis Scripts & Automation Finite Element Modeling System Engineering & Support Drawing Creation & 3D modeling Drawing Review PLM system development Method development for UG/NX Process Automation tools Configuration support Technical Documentation System Application Development & Support Manufacturing Operational drawings Operational Instructions CNC Programming Design Probing Post Processor CNC Verification CMM Programming Robot Programming
Aero Structures Capabilities Fixed Training Edge Control Surfaces Winglets Empennage Stress Analysis Certification Stress Analysis GFEM/DFEM Certifications Fatigue & Damage Tolerance Process Automations SEI Analysis Interface Loads Generation Acoustics Bird Impact Analysis Non Conformances Design Mock-up Integration Detail Design Assembly Modelling Cost & Weight Saving Composite Design DQN, DCN Installations Tools MSC Nastran / Patran Altair Hyper works Visual Basic & Excel Airbus ISAMI MathCAD AWK ANSYS Test support Test Plans Validations Test Reports GAI Capability GKN Overall Capability
GKN Aerospace India Capabilities Procurement Sheet Metals Hinge Assemblies Catcher Bracket, Interribs, Ribs Assembly, Shroud Base Winglets Bombardier C-Series and Global 7000/8000 Procurement Engine Systems Aero Structures Rudder & Elevator Bombardier Global 7000/8000 Procurement Composites Stiffeners Fixed Trailing Edge Rear Spars & Attachments Airbus 350 Engine Cold Products ICC and IMC Pratt & Whitney Rolls Royce Control Surfaces Ailerons Bombardier C-Series Engine Cold Products Fan Hub Frame General Electric Engine Hot Products TRF and TEC General Electric Pratt & Whitney Engine Alliance
How we add value and what differentiate GAI Aero Structures Authority One FEM Approver Airbus Four Static Checkers Airbus Two F&DT Checkers Airbus Three Static Checker Bombardier One F&DT Checker Bombardier Procurement Authority Two Approved FAI Filton One Approved FAI Western Approach (Composites) One Approved AS9100 Auditor Filton Engine Systems Authority One Engineering Method Specialist (EMS) One Analysis Lead One Configuration Lead One level2 Certified CMM programmer Two Drawing Reviewers
Interesting facts about GKN Aerospace India 12% of GAI staff is women At GAI age ranges from 22 to 45 years We have four religions represented in our office Staff has been hired from more than 40 different companies PhD 2%, Masters 46%, Bachelors 47% and others 5% Employees from 17 different states and cultures Degrees from more than 42 different colleges, whereof five abroad Our staff is diverse in their skills and hobbies like photography, painting, theatre etc.