Cooperation Needs and Opportunities

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Presentation transcript:

Cooperation Needs and Opportunities EU Strategy for the Danube Region Priority Area 8 “To support competitiveness of enterprises including cluster development” WG Environmental Technologies and Energy Efficiency Osijek, Croatia, September 22-23, 2016 Corn Stover as Energy Source Cooperation Needs and Opportunities M. Martinov1, A. Bauer2, Dj. Djatkov1, M. Viskovic1, M. Golub1 1University of Novi Sad, Faculty of Technical Sciences, Novi Sad, Serbia, milanmartinov@uns.ac.rs 2BOKU, Vienna, Austria

Corn is the major field crop in all Danube downstream countries Corn is the major field crop in all Danube downstream countries. Its residue, namely corn stover, is the most important and until now not used feedstock for RES. Utilization of corn stover as renewable resource is very positive regarding GHG savings, requested by few EU documents, and especially RES Directives. Several studies about potentials, conversion possibilities, procurement, costs and environmental impact of corn stover use as an energy source have been conducted.

EXAMPLE 1 Lignocellulosic Bioethanol LCB Done in a frame of S2BIOM project. Study on applicability of crop residues, first of all corn stover, for production of lignocellulosic bioethanol. First European LCB plant PROESA Crescentino, Italy

LOGISTIC Supply logistic was evaluated by application of location-allocation-problem, and best locations for LCB refinery identified, whereby only locations having Danube harbour were selected. These resulted with estimation of average supply costs for corn stover on a plant Location of 57 and 60 €/t for water and road transport, respectively.

Pre-processing of corn stover is in early commercial maturity phase EXAMPLE 2 Co-substrate for biogas production www.biogas-systems.com/ Pre-processing of corn stover is in early commercial maturity phase

In this Study was also elaborated application of corn stover, here as co-substrate for biogas generation.

Co-firing with, e.g., wood chips, can be used for big units EXAMPLE 3 Combustion and co-firing Pellets made of corn cobs seem to be good fuel for small and medium heat generators Co-firing with, e.g., wood chips, can be used for big units Here is example from Poland

Most significant are: as a feedstock for production of lignocellulosic bioethanol –LCB, 2G biofuel, as a co-substrate for biogas generation and also as a fuel for combustion. The following problems were identified: Proper collection and storage procedures for corn stover are not solved in Europe yet. For LCB production are needed big amounts of feedstock, and would be better to organize supply from more than one country. The pre-treatment of corn stover for biogas production is needed.

Preservation of soil fertility is also very important! Acceptable corn stover harvest procedures should fulfilled following demands (our statements): Collection of corn stover may not considerably interfere grain harvest productivity. Acceptable reduction of productivity is up to 10 %. Corn stover should be contaminated by soil (soiling) as little as possible. Acceptable value is up to 5 %. The corn stover collection may not cause high grain losses, if the harvest procedure can interfere it. Acceptable increase of losses is up to 1 %. Level of GHG emissions caused by utilization of corn stover plays significant role! Preservation of soil fertility is also very important!

Utilization of corn stover as renewable resource is very positive regarding GHG savings, defined by few EU documents, and especially RES Directives. GHG emissions comparison of biogas substrates (own investigations and Giuntoli et al., 2014)

MAJOR PROBLEM – COLLECTION, HARVESTING, PROCUREMENT National study has been performed in 2015.

MAJOR PROBLEM – COLLECTION, HARVESTING, PROCUREMENT Solution developed in USA, header with integrated chopper and windrower, not available in Europe Solution of header with integrated chopper and windrower, available in Europe

OUR EXPERIMENTS Windrowing by star wheel rakes Windrowing by using continuous belt merger Total ash content was measured About 17 % for star wheel rakes About 9 % for continuous belt merger

Course of moisture content in stored bales, covered with tarpaulin and uncovered

The partners interested in it: Last message Objective: To find procedures and develop equipment for efficient procurement of corn stover The partners interested in it: R&D institutions Machinery manufacturers Innovative farmers Innovative individuals Governmental institutions… ARE SOUGHT!!