Simulate, Replicate, Evaluate Using RealCareer Welding Solutions

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Presentation transcript:

Simulate, Replicate, Evaluate Using RealCareer Welding Solutions Jamey

A little about Realityworks DISTRIBUTION INTO EDUCATION 67% of school districts in the U.S. 90 countries worldwide 31,000 institutions 6,000,000 students served through the use of our products EDUCATION PARTNER Association for Career and Technical Education Board Chair of Industry Workforce Needs Coalition (IWNC) 100+ education trade shows (local, state, national) EDUCATIONAL FOCUS Hardware, software, learning aids & curriculum development Jamey - Our President and CEO – Timm Boettcher is a member on the ACTE board and also the Chairperson on the IWNC, this is a coalitionthat brings partnerships between Industry and their needs to education and their needs

Today’s Welding Landscape Jamey

WELDING TRENDS = SKILLS GAP 2016 & BEYOND The Industry Facts: Five Areas of Welding Growth: Agriculture Highway Infrastructure Rail Transportation Production/Manufacturing Petro-Chemical / Energy 450,000 workers are needed to fill the demands of fabrication & construction industries1 81% of manufacturers polled reported they can’t find enough skilled workers according to the National Association of Manufacturers2 Jamey 1. U.S. Department of Labor (2014). 2. Manufacturing Institute (2011). Boiling Point? The skills gap in the U.S. manufacturing.

Jamey Kim, J. PH.D. (2010). The Welding Industry: A National Perspective on Workforce Trends and Challenges. Updated Welding Industry Report. weld-ed.org.

Today’s Learner Motivated by doing Want immediate feedback Today’s millennial generation do not trust what is said, but will trust what they can do themselves. Hands On Learning is KEY! Want immediate feedback 70% of teens (aged 13-17) and 79 percent of young adults (aged 18-24) own smartphones.1 Technology and Feedback helps LEARNING! 21st Century Interaction 84% of 12 to 17 year-olds own one or more personal media devices.2 Jamey 1. http://www.nielsen.com/us/en/insights/news/2013/ring-the-bells-more-smartphones-in-students-hands-ahead-of-back.html 2. http://oai.wsu.edu/Teaching_Resources/teaching_millennial_students/resources.html

Today's high school welding lab 8 – welding booths per school on average 22 – average number of students/class 33% – students with cognitive disabilities Instructors are trained as CTE educators May not be specified disciplines (like welding) Lack instructional materials Classroom management can be an issue Jamey

RealCareer® Welding Solutions Jamey

RealCareer Welding Solutions The 21st Century Welding Training Method SIMULATE REPLICATE EVALUATE Virtual Reality Guided Reality Quality Inspection Jamey & Virtual Reality Welding Simulation Real Welding Guidance System Inspection Kits

REALCAREER WELDING SOLUTIONS $6,500 per unit $6,400 – MIG & STICK $4,900 - 1 process $2,500 per unit $995 per kit WELDING SKILL TRAINING WELDING QUALITY TRAINING

Hardware + Software + Curriculum Technique guidance Technique assessments GMAW & SMAW available Three levels of difficulty (Novice, Intermediate, Advance) Teacher customizable Local install / no licenses Hardware + Software + Curriculum Technique Guidance Technique Assessment & Recording of student’s weld for review GMAW 27 Welds with three levels of difficulty T, V-Groove, and Lap Joint Mild Steel, Aluminum, and Stainless 3 metal thicknesses Teacher customizable – WPS and user assignments Local install / no licenses COST: $4900.00/unit with one technique - $6400.00/unit for Stick and GMAW COST: $4,900.00/unit with one welding gun $6,400.00/unit with GMAW & SMAW guns

Jamey - THIS SLIDE – SHOW guideWELD VR in ACTION: Show Teacher Mode – Show WPS Creation, Material Savings, Student Reports, Class Reports Show Student Mode – Practice Weld, Reports, Progress

Assessment

Teacher Monitoring Teachers can: View material cost savings, class averages per assignment, and view individual scores per assignment

Using Welding Simulation to Enhance Learning Jamey

Virtual Reality Integrated Weld Training Study by Iowa State University Dept. of Industrial and Manufacturing Systems Engineering by Richard Stone, Ph.D. Jamey

Simulators create more welders in less time 25% increase in qualified participants 25% Less Time Jamey Stone, R., Watts, K., Zhong, P., & Wei, C. (2011). Physical and cognitive effects of virtual reality integrated training. Human Factors, 53(5), 558-587. Retrieved from http://connection.ebscohost.com/c/articles/66816988/physical cognitive-effects-virtual-reality integrated-training

Simulators create more welders in less time 65% increase in qualified participants 28% Less Time Jamey Stone, R., Watts, K., Zhong, P., & Wei, C. (2011). Physical and cognitive effects of virtual reality integrated training. Human Factors, 53(5), 558-587. Retrieved from http://connection.ebscohost.com/c/articles/66816988/physical cognitive-effects-virtual-reality integrated-training

…And with less cost “welding simulation has decreased our consumable and welding costs by about for our program.” 70% Questions about 70%- he has 15 simulators and teaches welding all day long George Karr, Welding and Technology Instructor Hollenstein Career &Technology Center, Fort Worth, TX

Speed Sensor In-Helmet Angle Sensor Display Guidance (Work & Travel Angles) Stress that this is IN THE BOOTH

Real time corrective feedback in every welding booth Feedback comes from nine default WPS’s with customization available. Guidance on proper technique Work Angle Travel Angle Speed COST: $6,500.00/unit Before Video– Show set up of the guideWELD LIVE Product

Talk through it and how correction may be needed Highlight that guidance symbols can be turned on and off – only show a couple or all

RealCareer™ Visual inspection training Teach students the most reoccurring visual defects and discontinuities Train how to identify defects Be able to correct the defects by knowing what the issue is Reduce future defect issues Understand causes of defects through welder technique or welding machine Jamey

RealCareer™ COST: $995/unit Kit includes: 1 Quality weld model 12 weld defect models Weld effect definition insert Instructor Guide Case for all welding models Weld Defects Curriculum (Online) 10 Sets of student Flash Cards 5 Classroom posters Jamey COST: $995/unit

Train Welding Qualification Better prepare students for becoming certified welders by practicing guided bend testing Identify Qualification See the true quality of welding ability and validate welds through destructive weld testing and proper procedures. Train how to: Prepare your metal for testing Proper welding skills for testing Cut & Bend your metal for qualification testing Understand if your weld would pass qualification specifications Jamey

COST: $2,500.00/unit Product Includes: Guided Bend Tester Complies with AWS D1.1 code 3 plunger sizes & 3 Roller Settings ½, 1, 1 ½ inch 2 Bend Testing Posters Curriculum (8 Lessons) 8 ton jack 1 year warranty Jamey COST: $2,500.00/unit

RealCareer Employability Skills Teach a complete unit on employability skills Generate real-life discussions Lessons Include: Problem Solving & Time Management Interviews & Work Ethic Self-Confidence & Stress Management Product includes: 19-lesson Teacher Guide 19 Career Workplace Scenario Cards Set of 20 Student Workbooks  33 Presentation slides COST: starting at $499

Ways our tools help CTE Recruit, develop interest, provide opportunity, & train skills Manage expanding need for skilled workers pre-qualify students Extend the “shop” to the lab setting allowing for more training resources Leverage technology to provide real-time feedback and assessment Increase skill development while reducing cost & training time Customer with 10 simulators has saved up to 70% of consumable costs by adding simulators Leading technology is an attractive community outreach strategy too… Gain support for programs Show the value of CTE Attraction for/to industry partnerships DAN

Success at Many Levels Jamey

Training Successes Employment Skill Training Industry Training Correctional Facilities Technical Colleges High Schools Middle Schools

By partnering together, we can address the skills gap Products guideWELD VR guideWELD LIVE RealCareer Weld Defects Kit RealCareer Bend Tester Goal Train more effective welders more efficiently Create more interest in welding field Results Invest in our skills training Alleviate skills gap in welding industry Technology for the 21st century learner Educators and trainers will equip students Educators need materials and training tools for quality learning outcomes

RealCareer Welding Solutions The 21st Century Welding Training Method SIMULATE REPLICATE EVALUATE Virtual Reality Guided Reality Quality Inspection Jamey & Virtual Reality Welding Simulation Real Welding Guidance System Inspection Kits

Q&A