Stainless steel piping's presentation

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Presentation transcript:

Stainless steel piping's presentation 28th December 2016

Typical stainless steel piping's made in 2JCP Pipe diameter from 1“ to 12“ (25 to 305mm) Wall thickness from sh5 to ch80 (1,65 tom 12,7mm) Typical alloys are austenite stainless steel as AISI 304 or 316 type but we are also qualified for a ferrite or duplex steels and nickel alloys and theirs combinations Main manufacturing standards used For non-pressure piping ISO 15614-1 ASME IX code AWS D1.6 Specially for pressure piping's PED 97/23/CE directive ASME B31.1 code ASME B31.3 code Man Power 48x certified TIG welders 17x certified VT/DPT inspectors 5x certified UT/X-RAY/LT inspectors

2JCP Manufacturing process All piping's are welded by TIG welding process Small bore piping up to 2“ (50mm) by orbital head Bigger sizes by manual welding The internal corrosion resistance can be suited by choice of purging gas type, we are qualified for following types 100% Argon 98 % Argon+2% Hydrogen 10% Nitrogen+90 % Hydrogen All external surfaces and welds can be cleaned by a wet passivation at nitric acid, we can offer: Local weld paste passivation or complete surface passivation applied by spraying

2JCP Inspection process All piping's are visually inspected external surface and welding (e.g. weld size, surface smoothness and lack of contamination) Internal root quality by video-scope or mirrors (e.g. penetration, oxide coloring, residual dust) Customers commonly ordering a dye penetration testing on butt welds For demanding application we can offer a extended testing by Ultrasonic testing, for thick wall piping's X-Ray testing, for thin wall piping's

2JCP leaks testing process Based on customer or standards (PED/ASME) requirements we perform following leak tests, typically up to 150bar Smoke testing Babble testing Pneumatic pressure testing - by compressed air Hydrostatic pressure testing – by pressurized water

2JCP packing process We are taking a special care on part packing and transport boxes traceability system before delivery to customer sites

2JCP subsea projects piping system design - BTS clean room area – 3200 sqm high pressure testing – up to 800bar all fabrication and testing equipment in house

CONTACTS 2 JCP a.s. Račice 126, 411 08 Štětí, Czech Republic T. +420 416 857 511 Fax: +420 416 857 533 e-mail: 2jcp@2jcp.cz Web: www.2jcp.cz