Josren Ventures Company (JVC) Limited, Takoradi Workshop

Site location

Site layout Phase 1, 2015 workshop machines equipment growing line blasting painting office facilities Phase 2, 2016 assembly workshop high tolerance fabrication prefabrication tanks, pipelines and vessels Phase 3, 2016/2017 zinc coating heat treatment

Workshop, General View

Plate Roller, Faccin HAV 3165 Variable geometry with three moveable rolls Linear Slides for roll movement (RGS) Induction hardened and surface polished rolls Electronic Balance System (EPS) Special Breaking System for pre-bending Cone bending attachment Control console moveable on wheels Centralized Lube system (pump) Siemens Numerical Control Unit Safety Guard cable around machine Side and to plate supports Support boom for 6 m radius Machine CE certified for safety

Profile Roller Faccin RMCI 110 Universal rolls for rolling all standard sections Motorized fine adjustment for universal roll height Independent adjustment of the bending rolls (double pinch) External guide rolls independently adjustable in six directions Simultaneous translating and rotating movements for bending rolls Infinitely variable rotation speed for interpolation between different radii Automatic hydraulic compensation of rolls rotational speed Three independently driven shafts with torque expander Three hydraulic motors and three planetary gearboxes for rolls rotation Special high resistance heat treated forged steel used for rolls Roll shafts made of NiCrMo alloy steel hardened and ground High load over-dimensioned bearings Machine CE certified for its safety

Plasma Cutting Machine, Esab Phoenix PXE 4500

Band Saw, Bomar 720.540 DGH Program controlled 60° two-sided double bevel Fully automatic double-bevel band saw machines with a bevel range of 60° on both sides. Individually configurable feed lengths to 6,000 mm and graphical, dialog-based operator prompts offer a wide range of applications. Continuous two-sided bevel cuts to 60° Material tension always under 90° to the contact axis, even with bevel cuts Integrated material rollers up to the saw machine's support tables Large, precise V-guide block for the adjustable saw band guide arm Powered shavings brushes always synchronized to the saw band speed Large, easily visible bevel scale readable right from the pivoting console Vice with full-lift cylinder and special adjustable guide on hardened, ground rails

Lathe, Pro Takang TK 840x3000 Conventional Lathe for high speed operation Capacity Swing over bed 840 mm Swing over cross slide 630 mm Swing over gap 1060 mm Centre height 420 mm Gap width from spindle nose 460 mm Between centres 2000 mm, 3000 mm, 4000 mm, 5000 mm Bed width 400mm/460 mm Weight cap between centres 2800 kg

Milling machine, Accutec 2500 M Standard Features Rapid traverse on "X", "Y" & "Z" axis. Via inverter variable feeding on "X", "Y" & "Z" axis. High quality meehanite casting body GC-45/DIN-40. All gears & shafts are hardened & ground. Table swivels ±45° degrees left & right. All "X", "Y" & "Z" wider square slide ways & table surface are hardened & ground. Motorized ARM/RAM elec. Motor is 3.75KW (5.5HP) Horizontal spindle elec. Motor is 5.5KW (7.5HP) All square slide way & dovetail way are bigger & stronger. Cast iron is either ASTM No. 40/meehanite GC-45 or DIN GG-40

Drilling machine, Opti B50 GSM Heavy gear drilling machine with coolant system and threading mechanism as well as automatic spindle sleeve feed Heavy solid cast iron construction Very smooth running due to ground oil-quenched gear wheels High true running accuracy due to hardened and ground work spindle Two-stage driving motor Automatic toothed wheel lubrication via oil pump Threading unit Lockable main switch and motor protection switch Machine luminaire integrated in the drill head

Press brake, Vakomet KR1000 Strong structure with hydraulic adjustment of pressing power Standard supplies: V-pieces Height adjustment of table Groove for fastening of work pieces Punch Hydraulic piping Power gauging Technical data Pressing Power: 1000 kN Stroke length: 300 mm Pressing speed: 6 mm/s Motor power: 5,5 kW Oil tank: 40 l Weight: 942 kg

Welding machines MIG/MAG welding machines, 21 pcs SAW Tractor, 5 pcs Welding towers which will be part of growing line for assembly of e.g. Anchor Suction Piles

First project, fabrication of Foundation Module Supports for FPSO Fabrication on-going Fabrication of 122 pcs of Foundation Module Supports for OCTP, FPSO project Total weight 250 ton Supports ready for transportation Supports arrived in Singapore

Next project starting up, OCTP FPSO 6 pcs of Anchor Suction Piles Growing line assembly Top can Padeye plate, 75 mm thickness Plate rolling

Contact Information Mr. Joseph Quashie, CEO email: j.quashie@jvclimited.com.gh phone: +233 244 060 000 Mr. Tom Främling email: t.framling@jvclimited.com.gh phone: +233 544 324 919

RANDOM WORKSHOP PICTURES

Workshop, General View

Machines and Equipment

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