Oak Tree Consulting Private Limited Pune, India Monroe, MI, USA GUIDE TO SERVICES, CAPABILITIES AND QUALIFICATIONS INDIA OFFICE: Oak Tree Consulting Pvt. Ltd. Survey No.48/1B, Uttamratna Sadan Sai Nagari, Tata Guard Room Chandannagar, Pune -411014 Maharashtra, India. India Contact: Mr. Mohan Yewale (Mobile: +91-9960415158) USA OFFICE: 114 East Elm Avenue Monroe, Michigan 48162 USA Phone: +1 (734) 244-5231 Email: ssharma@oaktreellc.com www.oaktreellc.com
Oak Tree Engineering, LLC Oak Tree Engineering, LLC (OTE) was founded in June of 2002 in Monroe, Michigan, USA with the objective of providing the most cost effective, efficient and targeted Engineering, Design and Project Management & Maintenance services to our valued customers in Plastics Industry. OTE specializes in Thermoplastics Compounding, Masterbatch Manufacturing and Long Fiber Reinforced Thermoplastics (LFRTP) Compounding and has undertaken all kinds of assignments, large and small, in these fields in USA, Mexico and India. Our clients include plastics processors and manufacturers of all sizes and structures – from small start-up operations to global fortune 500 organizations. We have been working in the Indian market since August of 2005. In November of 2011we opened our branch office Oak Tree Consulting Pvt. Ltd. (OTCPL) in Pune India, a growing industrial city strategic to the plastics industry. Today, in addition to our core services mentioned above, our India office offers following services: Engineering, Maintenance, Plant Renovations & Expansions, Process & Productivity Optimization, Equipment Relocation/Replacement services on ‘as needed’ or Annual Maintenance Contracts (AMC) basis. Engineering, Technology, Manufacturing support services in Plastics Recycling Industry. We are also actively involved in recycle materials trading and sourcing between India and USA. We guarantee ‘world class’ engineering, design, and project management services in Thermoplastics Compounding field at the lowest competitive cost in the industry globally. Our priorities in executing any project for our clients always remain Safety, Functionality, Quality, and Costs – in that order. We have a global network of extrusion equipment suppliers, distributors, construction contractors and other specialty services providers in the compounding industry and can manage any project in this area – from concept to commissioning – in any part of the world. To know more about our services, capabilities and qualifications, please visit our website www.oaktreellc.com. For further information and immediate response, please call +1-734-693-4616 in US or +91-9960415158 in India www.oaktreellc.com
OTE Services – Project Management Turnkey Plant Installation Project Management (PMC) Facility Planning Scheduling Costing Reporting Liaison & Coordination Sub-contracts Management Suppliers Management Corporate, Local & Federal HSE Compliance Field Engineering Field Supervision Daily Reviews & Reports www.oaktreellc.com
OTE Services – Engineering & Design Detail Design & Engineering of New & Expansion Projects in compounding & MB Parts & Tools Design AutoCAD SolidWorks PFD’s Layouts GA Drawings P&ID’s 3 D Modeling Process Animations Equipment Specifications Engineering Calculations www.oaktreellc.com
OTE Services – Plant Engineering Plant Relocation Line Upgrades Equipment Rearrangements Process Optimization SOC’s & SOP’s HSEQ Support AMC & Productivity & Reliability Improvement Programs www.oaktreellc.com
OTE Major Customers www.oaktreellc.com
OTE Major Projects Project Type Customer/Location Year Installed Capacity Plant Expansion New Twin Screw Line Addition PMC Contract A. Schulman Plastics India (P) Ltd, Vadodara, India 2015 – Initial Stage (PMC contract being finalized) 12000 MT/Yr. Annual Maintenance Contract OEE Optimization Program Blend Colours Private Limited Hyderabad, India 2015 – In Progress 30,000 MT/Yr. (total 3 manufacturing sites) Engineering Plastics Compounding Plant – Site 92 MM Century Extruder – New Line Layout, Design, Engineering, Installation & Construction Support Ravago Manufacturing Americas Manchester, TN, USA 2014 – In Progress 15,000 MT/Yr. Finished Product Silos Asahi Kasei Plastics North America, Inc. Fowlerville, Michigan USA 2014 – 2015 NA White MB -Turn key Compounding Plant Installation – From site selection to Commissioning. CTE 96 MM Coperion Extruder 2013 - 2014 9000 MT/Yr. Carbon Black MB (PET) Compounding Plant - Renovation, Optimization & Expansion - ZSK 58 MM Extruder (Completed) 2012 - 2013 3000 MT/Year Design , Layout, Mezzanine, Installation Coordination New Twin Screw Compounding Line -Century 92MM (Completed) American Compounding Specialties (Ravago) Brighton, Michigan, USA 2012 - 2013 15,000 MT/Year Embedded ConsultingTM
Major Projects (Contd.) Project Type Customer/Location Year Installed Capacity New Twin Screw Compounding Line (ZSK 75) (Completed) Asahi Kasei Plastics North America, Inc. Fowlerville, Michigan USA 2012 - 2013 12,000 MT/Year New Compounding Plant Site Selection Engineering & Design Procurement Installation & Construction Project Management Alloy Polymers India Pvt. Ltd. Ranjangaon (Pune), India 2009 - 2010 10 MM Pounds/Year Productivity Optimization (Plant Turn Around) Alloy Polymers, Inc. Gahanna, Ohio 2009 15 -20 % Improvement Installation & Construction Consultation Flexituff International, Ltd. Kashipur(Uttrakhand), India 2008 - 2009 10,000 MT/Yr. LyondellBasell Industries Altamira, Mexico 2007 - 2008 25,000 MT/Yr. Plant Upgrade Replacemt of Banbury/Single Screw Line with Twin Screw Line Berstorff 90 MM Extruder Jackson, TN, USA 2003 - 2004 11,000 MT/Yr. www.oaktreellc.com
WORK EXAMPLES
Typical Plant Layout –– 3D SolidWorks Model For Initial Facility Planning
Typical Equipment Arrangement – 3D SolidWorks Model
Typical Site Layout – AutoCAD Drawing
Typical Process Flow Diagram
Sample Piping & Instrumentation Diagram
Specialty Designed Hoppers by OTE in SolidWorks SolidWorks 3D Model Fabricated Hopper Specialty Designed Hoppers by OTE in SolidWorks
Alloy Polymers India Pvt. Ltd. (Coperion STS 50 MM) www.oaktreellc.com
Flexituff International (Coperion CTE 75 MM) www.oaktreellc.com
Flexituff International (Coperion CTE 75 MM) www.oaktreellc.com
Blend Colours Private Limited Concept to Commissioning - 1 Turnkey Compounding Plant Installation Concept to Commissioning - 1 After www.oaktreellc.com
Turnkey Compounding Plant Installation Concept to Commissioning - 2 www.oaktreellc.com
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Embedded ConsultingTM Testimonials www.oaktreellc.com