System Overview Model 3020® OPTOMIZER™ Coating Streak Inspection Technology Bruce T. Dobbie

Mission Statement R.K.B. OPTO-ELECTRONICS, INC. is a designer and manufacturer of high speed machine vision, web inspection, process control and quality assurance and related technologies. We are the most diverse supplier and are committed to the industry and our customers that depend on us to ensure that quality is maintained at the highest possible level. We are dedicated to increasing customer satisfaction, continuously improving our products and services, and providing opportunities for our employees to achieve their maximum potential.

Model 3020® OPTOMIZER™ Coating Streak Inspection Technology FOR MORE INFO... http://www.rkbopto.com/rkbproducts/3020.html http://www.hole-detection.com/holedetection_products/literature/coatingstreak_detection_m3020.html http://www.webinspection.us/rkb_products/literature/m3020.html

Technology

Overview of Model 3020® R.K.B. high resolution machine vision streak imaging technology provides very accurate, reliable, high-speed, detection of any coating streak or scratch as they occur during web material coating process.  This technology can be implemented as stand alone or integrated into any existing web inspection technology for added capabilities. Our streak imaging technology uses specialized CCD streak sensors and proprietary streak enhancement signal processing technologies to achieve high resolution detection of coating streaks and scratches.  Our innovative approach provides detection capabilities that are unachievable with phototransistor, laser, line scanning or so called high speed video imaging. Our streak detection technology will detect coating streaks as small as 2 microns wide.  This specialized technology will provide production personnel accurate, reliable and consistent streak detection, identification and location at any known production speed, GUARANTEED!

Overview of Model 3020® The 3020 detects most common coating streaks and scratches in all forms of coated material production. The 3020 will provide operational and managerial staff reliable and complete production information on each and every grade or roll of product produced. The 3020 provides historical information on production up to and beyond one full year. The 3020 will inform production staff of problematic areas in their coating processes and pinpoint the location of problematic streaks and scratches. The 3020 will save thousands of dollars per annum in customer claims, lost production, machine down time, quality assurance complaints and mechanical damage to sensitive equipment like soft rolls and printing blankets. The 3020 provide operational staff the ability to eliminate coating streaks before they destroy major production grades.

Overview of Model 3020® Specialized streak format CCD Chipset Standard Lighting. State-of-the-art Electronic Processing. Ethernet communication + Modem interface support. Latest CPU technology with Flat Panel Touchscreen. Detection of defects as small as 2 microns High Speed capabilities Historical Data collection based on Access for ease of operation Adjustable setup parameters for defect size, position, type, etc.

Model 3020® Features Integrated and non-integrated control system Environmentally sound inspection station Reflective Lighting technique Transmissive Lighting technique Pneumatic Lift system for rethreading Solid Aluminum construction

Environmentally Sound Inspection Station Model 3020® Features Environmentally Sound Inspection Station

Model 3020® Features Military type connections ensure solid electrical specifications are maintained and environmental protection is achieved

State of the art Digital Processing Model 3020® Features State of the art Digital Processing

Latest in CCD Streak-Scanning Sensor Technology Model 3020® Features Latest in CCD Streak-Scanning Sensor Technology

Industry Standard Lenses (I.e., 25mm, 50 mm, etc.) Model 3020® Features Industry Standard Lenses (I.e., 25mm, 50 mm, etc.)

Environmentally Sound Lamp Housings Model 3020® Features Environmentally Sound Lamp Housings

Transmissive and Reflective Lighting Techniques Model 3020® Features Transmissive and Reflective Lighting Techniques

Up to 3/4” Full Length Tempered Safety Glass Lamp Covers Model 3020® Features Up to 3/4” Full Length Tempered Safety Glass Lamp Covers

Custom to Standard Proprietary Lighting w/spring loaded socket Model 3020® Features Custom to Standard Proprietary Lighting w/spring loaded socket

Electronic Controlled Lamp Intensity System Model 3020® Features Electronic Controlled Lamp Intensity System

Lamp Power and Low Voltage Supply Enclosure Model 3020® Features Lamp Power and Low Voltage Supply Enclosure

Environmentally Sound Electronic Processing Station Model 3020® Features Environmentally Sound Electronic Processing Station

Dual Channel Oscilloscope (troubleshooting / engineering) Model 3020® Features Dual Channel Oscilloscope (troubleshooting / engineering)

Electronic Digital Signal Processing Model 3020® Features Electronic Digital Signal Processing

Multiple Relay Interface Capability Model 3020® Features Multiple Relay Interface Capability

Electronic Signal Processing WorkStation Model 3020® Features Electronic Signal Processing WorkStation

Automatic Power Up Sequencing System Model 3020® Features Automatic Power Up Sequencing System

Audible/Visual Alarm Unit Model 3020® Features Audible/Visual Alarm Unit

Positive Air Purging System and Closed Loop AC Model 3020® Features Positive Air Purging System and Closed Loop AC

Pneumatic Lift Mechanism Model 3020® Features Pneumatic Lift Mechanism

Model 3020® Features State of the Art CPU & Touch Systems Stand Alone and Optional Remote Stations

QAMS® (Quality Assurance Management System) Model 3020® Features QAMS® (Quality Assurance Management System)

Model 3020® Features Polyethylene Coated Silicone Coated Clay Coated Wax Coated Coated Linerboard Magnetic Media UV Coated Film Machine finished coated paper Painted Metals

Model 3020® Features High Speed Subtle Streak Type Detection Inspection System Diagnostics Reliable Detection Consistent Detection Accurate Detection Reduced Machine Down Time PM Analytical Performance Verification Increase in PM Profit Margin

Model 3020® Features Meets quality initiative and ISO requirements. Detection 24/7 without the need for operational intervention. Eliminate the need for manual inspections.

Defect Detection Results Coating Streak Container Board

Defect Detection Results Coating Streak Silicone (Loparex)

Defect Detection Results Flood in Silicone (Loparex)

Defect Detection Results Coating Streak Weyerhaeuser

Defect Detection Results Coating Streaks Vaassen Packaging

Defect Detection Results Coating Scratch Stora Enso

Defect Detection Results Coating Scratch MeadWestvaco

Defect Detection Results Coating Streaks MeadWestvaco

Defect Detection Results Coating Streak Verso Corp.

Defect Detection Results Coating Scratch Mead Coated Board

Defect Detection Results Coating Scratch Reno de Medici

Defect Detection Results Coating Streak Reno de Medici

Defect Detection Results Coating Streak and Coating Scratch Reno de Medici

Defect Detection Results Coating Streak Aluminum Poligrafica Veneta

Defect Detection Results Coating Scratch Extruded Aluminum Bar

Defect Detection Results Coating Scratch Aluminum Packaging

Defect Detection Results Streak Magnetic Media (5 micron) Imation Corp.

Defect Detection Results Hard Band Magnetic Media (5 micron) Imation Corp.

Typical Installation

Typical Installation

Typical Installation

Installations at Major Manufacturers

References For reliability; large, medium and small companies turn to RKB for their coating streak and scratch defect detection and control needs.

Related Websites R.K.B. OPTO-ELECTRONICS, INC., Syracuse, New York, United States http://www.rkbopto.com Arkia Industrial, Sao Paulo, Brasil http://www.arkia.com.br Delta Mandiri Corp, Jakarta Barat, Indonesia FIOCCHI Process Instrumentation, Milan, Italy http://www. fioproin.it Grupo ROSA Automatización y Control S.A. de C.V., Chihuahua, Mexico http://www. http://gruporosa.com.mx/ Quality2Process B.V., Hengelo, The Netherlands http://www.quality2process.com Splice Detector Technologies, Syracuse, New York, United States http://www.splicedetector.net / www.hole-detection.com / www.webinspection.us / www.splicedetector.com Suzhou Machine Vision Co., Ltd., Suzhou, Jiangsu, China http://rkb.chinapaper.net Swallow Machinery Co., Ltd., Meltham, Holmfirth, United Kingdom http://www.swallowmachinery.com